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Melya Dyanasari Sebayang
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Astronomy Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Earth & Planetary Sciences Electrical & Electronics Engineering Energy Materials Science & Nanotechnology Physics

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Machine Optimization of SNK HF Fabrication Plant in PT. Komatsu Indonesia with FMEA Method and Overall Equipment Effectiveness (OEE) Titus Argarino; Melya Dyanasari Sebayang; Bantu Hotsan Manullang
Journal of Technomaterial Physics Vol. 3 No. 2 (2021): Journal of Technomaterial Physics
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jotp.v3i2.6635

Abstract

The effectiveness of a machine is an important thing in the production process; the losses that arise can cause time losses and hamper the process, especially in vital production facilities. The SNK HF machine is a machine with category A or critical with the highest damage occurring throughout 2019–2020. Analysis of the condition of the machine’s effectiveness in this study was done by using the overall equipment effectiveness (OEE) method, namely by knowing the conditions of availability, performance and quality. The results of the OEE analysis are followed by a failure mode effect analysis (FMEA) to overcome the problems that occur. The condition of machine damage and the availability of machine parts are the factors that most affect the decrease in the effectiveness of the SNK HF machine.
ST37 Steel Carburization with Coconut Charcoal Melya Dyanasari Sebayang
Journal of Technomaterial Physics Vol. 3 No. 1 (2021): Journal of Technomaterial Physics
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jotp.v3i1.5713

Abstract

The carburization process is a surface hardening process where carbon is added to the surface without changing the core properties of the material. This process is carried out at the austenite temperature so that the carbon can diffuse into the phase. This process can only be done on low carbon steels with content below 0.25%. This research was conducted on ST37 steel, which is steel with low carbon content with 0.18% carbon content. This type of steel is surface hardened with a carburizing temperature of 850 C with a long lasting time of 1 hour, then it is carried out under moderate cooling with outside air media. And change its mechanical properties from the comparison of the initial mechanical properties of the specimen. The highest hardness value occurs in the carburizing process of coconut shell charcoal, but this hardness value occurs not because of the carburization process but because of the enlarged grain size caused by heating at temperatures below 723⁰ C, thus reducing the elongation properties of the material. Carburizing with battery stone media is more efficient than coconut shell charcoal at temperatures below 723 C. Because the temperature is below the austenite temperature, the absorbed carbons cannot diffuse as happened in the carburization process, but the absorbed carbons can bind the grain boundaries and change their hardness by 4%. In the microstructure research that occurs in this process nothing can change its phase because the temperature does not reach the austenite temperature. However, there are differences in the microstructure between the carburization process with coconut shell charcoal media.
Battery on Carburization ST 37 Steel Melya Dyanasari Sebayang
Journal of Technomaterial Physics Vol. 3 No. 2 (2021): Journal of Technomaterial Physics
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jotp.v3i2.5810

Abstract

A surface hardening process by adding carbon to its surface without changing the core properties of the material is called the carburization process. This process is carried out at the austenite temperature so that the carbon can diffuse into the phase. This process can only be done on low carbon steels with a content of below 0.25%. This research uses ST 37 steel which is a low content steel with a carbon content of 0.18%. This type of steel is surface hardened with a carburizing temperature of 850°C for a long lasting time of 1 hour, then it is carried out under moderate cooling with outside air media. This research produces a carburizing method with carbon battery media that easily breaks down into steel, which occurs in carbon batteries at temperatures below 723°C. And change its mechanical properties from the comparison of the initial mechanical properties of the specimen. Carburizing with battery rock media is more efficient at temperatures below 723°C. Because of at temperatures below austenite or below the carburizing temperature of carbon from the batteries, it can absorb the surface of the steel even though the amount is still very small. Because the temperature is below the austenite temperature, the absorbed carbons cannot diffuse as happened in the carburization process, but the absorbed carbons can bind the grain boundaries so that they change their hardness by 4%. The microstructure in the research that occurs in this process has nothing to change its phase because the temperature does not reach the austenite temperature.
Analysis of the Effect of Heating Temperature on Tension Strength, Elongation and Function Clusters on Composite Tube Aerial Fiber Optic Cable G.652D-STEL-K-036-2012 Herman Perez Purba Herman; Budiarto Budiarto; Melya Dyanasari Sebayang
Journal of Technomaterial Physics Vol. 3 No. 2 (2021): Journal of Technomaterial Physics
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jotp.v3i2.6831

Abstract

The composite material of the fiber optic cable tube (G.652D-Stel-K-036-2012) or Polybutylene Terephthalate (PBT)-Master Batch MB) has been tested for tensile strength, elongation, and functional groups for fiber optic tube cladding materials. The purpose of this study was to determine the effect of heating temperatures of 2500C, 2550C, and 2600C on tensile strength, elongation, and functional groups in PBT-MB composite tube for fiber optic tube cladding material. The PBT-MB composite material was made by mixing PBT (80% by weight) with MB (20% by weight) in a ball mill. Then put together and processed into a tube on the extruder. Tensile and elongation strength was tested bytensile test, functional group test with FTIR, and humidity test. The results of the tensile test and elongation test increased with increasing heating temperature and still met the specified standard. The results of the functional group test showed that there was a CH bond from the PBT Tube at the highest wave peak, namely 2923.54 cm-11,725.10 cm-1,there was also a CH Aldehydes bond at a wavelength of 2852.19 cm-1,935.30 cm-1,916.02cm-1,873.59 cm -1,811.88 cm-1, the carbonyl bond C=C at a wavelength of 1708.61 cm-1,and the last is an Aromatic bond at a wavelength of 1504.20 cm-1. The chemical bonds in the test compounds were PBT-MB tube composites. From all the tests carried out, it was concluded that the variation of temperature on the manufacture of PBT-MB tube composites was very influential on the quality and still met the established standards.
Design of Steel Plate Grasping Vacuum Equipment on TruLaser 3030 with Servo Motor Ambrosius Vitoaji Kepra Wijaya; Melya Dyanasari Sebayang
Journal of Technomaterial Physics Vol. 4 No. 1 (2022): Journal of Technomaterial Physics
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jotp.v4i1.7617

Abstract

A vacuum gripper is a device that uses a vacuum cup as a suction device and holds the workpiece load so that the workpiece can go through the process of moving from one position to another. In this research, the gripping vacuum is the main tool in the sheet metal material transfer machine so that the material can be easily moved from the wooden pallet to the TruLaser 3030 fiber machine table. The process of making this machine design requires careful calculation of the formula so that the appropriate machine components are obtained to lift material loads. The components needed in the design of this machine include a gripper vacuum, servo motor, load-bearing shaft, transmission drive, gear transmission, and a steel frame using a 300 x 300 Wide Flange Beam as a support for the whole machine. The sheet metal material used as the load is SS400 material sheet metal with a thickness of 15 mm and an area dimension of 2.44 m x 1.22 m. For this reason, strong components are needed and can withstand vertical and horizontal loads from the movement of materials and the load of the sheet metal material itself. It is recommended to use a suction motor on a gripping vacuum with a suction power of 48 m3/hour and electric power of 1.3 kW. In addition, the servo motor used must be able to withstand a load of 350 kg with a design power of 171.7 watts and a torque of 93 Nm, and straight gears with a ratio of 4:3.
Co-Authors Ambrosius Vitoaji Kepra Wijaya Bantu Hotsan Simanullang Budiarto Budiarto Herman Perez Purba Herman Titus Argarino