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THE INFLUENCE OF PROCESS PARAMETERS TOWARD COLLAR HEIGHT ON INCREMENTAL BACKWARD HOLE-FLANGING PROCESS Fakhruddin, Muhammad; Choiron, Mochammad Agus; Purnowidodo, Anindito
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 2, No 1 (2017)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (616.959 KB) | DOI: 10.22219/jemmme.v2i1.4899

Abstract

Abstract                  The experimental study of the influence of process parameters towards collar height on incremental backward hole-flanging (IBHF) process with aluminium plate workpiece was presented in this paper. The effect of process parameters toward collar height which produced by IBHF process was investigated. Experiments were performed with a CNC machine, a 30o conical forming tool, and aluminium plates. The process parameters are feed speed with two levels, radial forming step size with three, and axial forming step size with three levels. Some parameters were kept constant, i.e., spindle speed, initial hole diameter, final hole diameter, and conical forming tool diameter. Digital Vernier caliper was used to measure the height of the collar. Experimental results of IBHF process have shown that the feed speed (vf) parameter has no effect toward collar height. Increased radial forming step size (Δx/y), increased the collar height also. Increased the axial forming step size (Δz) reduced the collar height. Keywords: hole-flanging, incremental sheet metal forming, incremental backward.
Pengaruh Parameter Proses Incremental Backward Hole-Flanging terhadap Ketebalan Kerah pada Alumunium 1050A Fakhruddin, Muhammad; Choiron, Moch. Agus; Purnowidodo, Anindito
Rekayasa Mesin Vol 10, No 1 (2019)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2019.010.01.4

Abstract

Conventional hole-flanging process in a small batch is sometimes costly or almost impossible due to the variety of the product profile. Recent studies showed that modern manufacturing was developed to overcome the limitation of the conventional hole-flanging process. Incremental backward hole-flanging (IBHF) was one of the strategies that developed to overcome this particular limitation. The main objective of this research was to investigate the influence of IBHF process parameters toward collar thickness of the product. It enables to measure the impact and behavior of each process parameters, i.e., forming speed, axial and radial forming step size toward the particular response parameter. The result showed that axial and radial forming step size was the main influence and the forming speed has a slight effect towards collar thickness. The behavior of each parameter was increased forming speed and radial forming step size would decrease collar thickness, whereas increased axial forming step size would increase collar thickness.
THE INFLUENCE OF PROCESS PARAMETERS TOWARD COLLAR HEIGHT ON INCREMENTAL BACKWARD HOLE-FLANGING PROCESS Muhammad Fakhruddin; Mochammad Agus Choiron; Anindito Purnowidodo
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 2 No. 1 (2017)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v2i1.4899

Abstract

Abstract                  The experimental study of the influence of process parameters towards collar height on incremental backward hole-flanging (IBHF) process with aluminium plate workpiece was presented in this paper. The effect of process parameters toward collar height which produced by IBHF process was investigated. Experiments were performed with a CNC machine, a 30o conical forming tool, and aluminium plates. The process parameters are feed speed with two levels, radial forming step size with three, and axial forming step size with three levels. Some parameters were kept constant, i.e., spindle speed, initial hole diameter, final hole diameter, and conical forming tool diameter. Digital Vernier caliper was used to measure the height of the collar. Experimental results of IBHF process have shown that the feed speed (vf) parameter has no effect toward collar height. Increased radial forming step size (Δx/y), increased the collar height also. Increased the axial forming step size (Δz) reduced the collar height. Keywords: hole-flanging, incremental sheet metal forming, incremental backward.
Pengaruh Parameter Pemesinan terhadap Kualitas Hasil Potong Mesin Bubut Maximat V13 pada Benda Kerja Poros PVC Kasijanto kasijanto; Sadar Wahjudi; Listiyono Listiyono; Muhammad Fakhruddin
Jurnal Energi dan Teknologi Manufaktur Vol 2 No 02 (2019)
Publisher : Polinema Press, Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jetm.v2i02.43

Abstract

Metal cutting process (cutting process) is to cut metal to get the shape and size and quality of the planned cutting surface. The metal cutting process is carried out with special tools, according to the type of cutting process. So the tools for one process cannot be used in another process, even for similar processes, the tools cannot be exchanged if the cutting plans are not the same. Lathe process is a machining process to produce cylindrical machine parts which are carried out using a Lathe. Its basic form can be defined as the machining process of the outer surface of cylindrical or flat lathe objects. Polyvinyl Chloride, commonly abbreviated as PVC, is the third-order thermoplastic polymer in terms of total usage in the world, after Polyethylene (PE) and Polypropylene (PP). Worldwide, more than 50% of PVC produced is used in construction. PVC is produced by polymerizing vinyl chloride monomers (CH2 = CHCl). Because 57% of its mass is chlorine, PVC is the polymer that uses the lowest petroleum feedstock among other polymers. This research follows up the selection of configuration of the lathe machining process using plastic work pieces. In this study, Maximat V13 lathe and PVC type plastic were used. The variation of machining processes are spindle rotation (320, 540, and 900 rpm), feeding speed (0.07, 0.14, and 0.28), the use of tool types (carbide and HSS) and cooling (without cooling, coolant, and oil). So, with this research, it is expected that the optimal parameters in determining the configuration of the lathe machining process on a PVC work piece to produce a good turning surface can be achieved
Distribusi Ketebalan Aluminium Pada Proses Single-step Incremental Backward Hole-flanging terhadap Laju Pembentukan Muhammad Fakhruddin; Imam Mashudi; Agus Hardjito; Rafik Djoenaidi
Jurnal Energi dan Teknologi Manufaktur Vol 3 No 02 (2020)
Publisher : Polinema Press, Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jetm.v3i02.64

Abstract

Pembentukan logam masuk dalam sebuah kelompok besar dari proses-proses manufaktur. Pembentukan logam menggunakan deformasi plastis untuk mengubah bentuk benda kerja. Deformasi atau perubahan bentuk dihasilkan dari penggunaan tool yang biasanya disebut die (cetakan). Cetakan tersebut memberikan tegangan yang melebihi kekuatan yield logam (plastis). Logam selanjutnya berubah bentuk menjadi bentuk yang sesuai dengan geometri cetakan. Pembetukan flens pada lubang disebut hole-flanging. Hal ini dimaksudkan untuk memperkuat bagian tepi dari lubang atau untuk tujuan membuat ulir. Untuk pelat logam yang tipis proses ini bisa dibuat bersamaan dengan proses piercing. Proses hole-flanging ini berfungsi untuk menyediakan luasan pengikatan pada sambungan-sambung pipa. Proses hole-flanging ini kemudian dikembangkan dengan metode bertahap yang menggunakan cetakan yang sangat sederhana. Proses pembentukan ini disebut dengan incremental hole-flanging. Pada pembuatan flens untuk percabangan maupun pengikatan pada lingkungan kerja yang tertutup, proses hole-flanging konvensional tidak mampu dilakukan dengan prinsip pembentukan ke dalam. Proses pembuatan flens untuk kasus seperti ini digunakan metode incremental backward hole-flanging. Pada penelitian ini akan dianalisa karakter deformasi dari benda kerja alumunium dengan metode incremental backward hole-flanging terhadap laju pembentukan. Dimana mesinyang digunakan pada penelitian ini adalah mesin CNC 3-axis dengan parameter laju pembentukan sebesar 500, 1000, 1500, dan 2000 mm/min.
Pengaruh Perlakuan Permukaan Pengikatan Terhadap Sifat Mekanik Komposit Serat Kaca Dengan Laminasi Almunium Muhammad Fakhruddin; Maskuri Maskuri; Elka Faizal; Bayu Pranoto; Hangga Wicaksono; Hilmi Iman Firmansyah
Jurnal Energi dan Teknologi Manufaktur Vol 4 No 02 (2021)
Publisher : Polinema Press, Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jetm.v4i02.79

Abstract

Fiber metal laminates or commonly known as fiber metal laminates (FML) are composite structures made by combining 2 layers of material as the outer layer with the core material. The outer layer of this composite is called the laminate. Generally, laminated composites are produced by joining techniques under solid-state conditions, such as diffusion bonding, extrusion, friction-stir welding, and roller welding. In this study, glass fiber composites with aluminum lamination were made using the vacuum assisted resin infusion (VARI) method, using epoxy resin. The surface treatment of the aluminum laminate was carried out with the direction of roughing at certain angles and variations of the surface roughening of the laminate to test the mechanical bonding between the composite and the laminate. Mechanical bonding testing using three-point bending test method (three-point bending) and buckling test. The expected result is that by surface treatment on aluminum laminate, the best mechanical bonding to composites with glass fiber is obtained. The TKT to be achieved from this research is TKT level 3, which is an analytical study that supports the prediction of the performance of the effect of the bonding surface treatment on the mechanical properties of glass fiber composites with aluminum lamination.
OPTIMASI AERODINAMIKA BODI MOBIL HEMAT ENERGI KEN DEDES ELECTRIC EVO 3 MENGGUNAKAN METODE COMPUTATIONAL FLUID DYNAMICS (CFD) Muhammad Fakhruddin; Hangga Wicaksono; Fauzan Baananto; Hilmi Iman Firmansyah; Nurlia Pramita Sari; Mochamad Muzaki; Khelvindra Rizky Akbarsyah D; Noveri Dwi Hardyanto
Eksergi Vol 17, No 1 (2021): JANUARI 2021
Publisher : Politeknik Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (747.999 KB) | DOI: 10.32497/eksergi.v17i1.2219

Abstract

Aerodynamics is a branch of science that discusses the movement of an object in the air. Aerodynamics comes from the words aero = air and dynamics = force of motion. The study of air forces is a branch of fluid mechanics. This study is a continuation of the study of hydrodynamics, where the science of the motion of air has a close relationship with other sciences. Physics, mathematics, mechanics, meteorology and others are branches of science that are closely related to aerodynamics. Where in the science of aerodynamics, it discusses the principle of stationary air, specifically about the changes experienced by the air when there is a change in geometry. In this study, CFD analysis was carried out to inspect and optimize the airflow through the energy-efficient car body "Ken dedes Evo 3" Malang State Polytechnic to participate in energy-efficient car competitions by following the regulations and packaging requirements in energy-efficient car contests. The aerodynamic analysis of the energy-efficient car was carried out using the ANSYS simulation software. This aerodynamic research aims to reduce the drag coefficient and lift coefficient of energy-efficient cars. In the end, the energy-efficient car Ken Dedes Electric Evo 3 has an improved drag coefficient of 0.03 and a lift coefficient of 0.034. This is obtained from the simulation only on the car body.
PELATIHAN DAN PEMBUATAN KANDANG KAMBING DENGAN STRUKTUR SEDERHANA BETON PRACETAK DI RT04/RW2 DESA PAKIS, TRENGGALEK Imam Mashudi; Muhammad Fakhruddin; Moh. Nasir Hariyanto; Mochamad Muzaki; Elka Faizal
Jurnal Pengabdian Polinema Kepada Masyarakat Vol. 8 No. 2 (2021): Jurnal Pengabdian Polinema Kepada Masyarakat
Publisher : UPT Penelitian dan Pengabdian Kepada Masyarakat Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jppkm.v8i2.90

Abstract

Potensi sumber alam di lingkungan sekitar berupa ketersediaan sumber makanan kambing yang melimpah RT04/RW2, Desa Pakis, Kecamatan Durenan, Kabupaten Trenggalek, pada tahun 2017 telah mulai dimanfaatkan oleh mitra untuk usaha pemeliharaan kambing sebagai upaya dalam meningkatkan kemampuan ekonomi rumah tangga. Dari proses pemeliharaan yang baik dan ketersediaan sumber makanan yang melimpah, sampai dengan sekarang sudah berhasil dibudidayakan 12 ekor kambing dari awal pembudidayaan sejumlah 2 kambing calon indukan. Dalam perjalanannya, dalam menekuni usaha ini, ditemui kendala utama yang menghambat kemajuan dari usaha ini, yaitu kendala kurang idealnya kandang kambing yang ada untuk dapat mendukung keberhasilan usaha tsb. Konstruksi, sanitasi, dan luasan kandang yang ada belum cukup ideal sebagaimana telah diatur atau dipandu dalam suatu Peraturan Menteri Pertanian yang ada. Diyakini bahwa apabila kendala-kendala ini dapat diselesaikan maka akan dapat meningkatkan keberhasilan usaha ini, bahkan berpotensi untuk bisa menjadi model usaha pemeliharan kambing sekala kecil rumah tangga yang dapat dijadikan rujukan rujukan bagi calon-calon pemula usaha pemeliharaan kambing. Sebagai solusinya kepada mitra diberikan pelatihan untuk merancang kandang kambing yang ideal dengan mengacu kepada Peraturan Menteri Pertanian yang ada yang selanjutnya kepada mitra dilatih untuk membuat kandang kambing yang telah dirancang. Kata kunci— Budidaya Kambing, Kandang Kambing, Beton Pracetak
Pelatihan Pengelasan dan Pembuatan Portal sebagai Upaya Peningkatan Keamanan di RT 05 Rw 10, Desa Kedungrejo Kecamatan Pakis Kabupaten Malang Mochamad Muzaki; Nurlia Pramita Sari; Muhammad Fakhruddin; Sulistyono; Pipit Wahyu Nugroho
Jurnal Pengabdian Polinema Kepada Masyarakat Vol. 8 No. 2 (2021): Jurnal Pengabdian Polinema Kepada Masyarakat
Publisher : UPT Penelitian dan Pengabdian Kepada Masyarakat Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jppkm.v8i2.102

Abstract

Dalam kegiatan Pengabdian Pada Masyarakat (PPM) ini dilakukan pelatihan pengelasan bagi warga RT 05 RW 10, Desa Kedungrejo, Kecamatan Pakis, Kabupaten Malang. Pelatihan dilakukan dengan dua metode, yaitu pelatihan secara teoritis dan pelatihan secara praktik. Pelatihan secara teoritis bertujuan untuk mengenalkan pengelasan bagi peserta pelatihan mencakup definisi las, kalsifikasi las, dan metode pengelasan. Sementara itu pelatihan secara praktik bertujuan untuk memberikan ketrampilan teknis bagi peserta pelatihan dalam hal melakukan proses pengelasan. Jenis las yang akan digunakan dalam pelatihan ini adalah las busur listrik. Dalam pelatihan pengelasan ini, warga diarahkan untuk membuat portal jalan sebagai produk akhir dari pengelasan. Portal ini diharapkan dapat menjadi infrastruktur untuk mencegah terjadinya tindak kriminal, khususnya ancaman kejahatan terhadap hak/milik. Hasil perhitungan statistic Uji-T menunjukkan terdapat perubahan kemampuan teori dan praktik las dari peserta setelah mengikuti pelatihan. Kemampua teori las meningkat secara rata-rata dari 41 menjadi 85, sedangkan kemampuan praktik kerja las meningkat secara rata-rata dari 56 menjadi 93. Pada akhir kegiatan PPM ini dihasilkan empat buah portal yang dipasang di dua jalan pada masing-masing ujung jalannya. PPM ini terbukti memberi manfaat dengan berhasil meningkatkan kemampuan praktik las dari peserta sekaligus menghasilkan sarana infrastruktur yang menunjang kemanan lingkungan dengan tersedianya portal.
Lunch Box Innovation Product Design In The Millennial Era Bayu Pranoto; Hilmi Iman Firmansyah; Hangga Wicaksono; Muhammad Fakhruddin; Rilis Eka Perkasa
Mekanika: Majalah Ilmiah Mekanika Vol 20, No 2 (2021): MEKANIKA: Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v20i2.52100

Abstract

Almost of kids in the world still bring a lunch box and a bottle of water in their bag when their go to school. His mother always prepares a lunch box complete with a bottle of drinking water, hoping that his son can enjoy his favorite lunch and avoid starvation. Sometimes the mother is very worried when the lunch box has been brought by the child but the water bottle is left behind. Then the mother was willing to take her child's water bottle to her school. This is certainly not expected by either the mother or the child. As a form of concern for the author to this problem, the author proposes a lunch box design with a lunch box lid that also functions as a drinking water bottle. The idea of this design proposal is ones grab, both are food & drink in your hand. The goal is how to make a kids can grab their food and drink easily and practice. So it is proposed to modify a top cover of common foodpack to become a drink bag. The design process begins with analyzing market needs, making sketches, creating 3D design models using the Autodesk Inventor CAD application, material selection, and product evaluation.