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All Journal JURNAL INTEGRASI Journal of Applied Electrical Engineering
Diono Diono
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Control & Systems Engineering Electrical & Electronics Engineering Other

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Sistem Semi Otomasi pada Proses Tinning Pin Lampu di PT. Excelitas Technologies Batam Diono Diono; Gindo Leonard Manahan Simanjuntak; Handri Toar; Muhammad Syafei Gozali; Adlian Jefiza
JURNAL INTEGRASI Vol 14 No 1 (2022): Jurnal Integrasi - April 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i1.3889

Abstract

The tinning process is the process of coating a thin sheet of wrought iron or steel with tin and the resulting product is known as tinplate. The tinning process at PT. Excelitas Technologies Batam is done by clamping the lamp using your finger and then dipping it into flux and molten tin repeatedly until the lamp pin is evenly coated with tin which is done manually and is very dangerous for workers. Therefore, we need a Semi Automation System for the PLC-based Lamp Tinning Process. The method used is the use of a timer in the PLC-based flux dyeing and tining process. The tool testing process is carried out on 10 pcs lamp pins which are immersed 2 times in the flux and tinning process. The result of this research is that the cycle time loading / unloading of the lamp pin tinning process is reduced from 14.4 seconds to 11 seconds.
Rancang Bangun Prototype Sistem Monitoring dan Data Logger pada Sistem Listrik 3-Phase Arif Febriansyah Juwito; Diono Diono; Miftahul Jihad
JURNAL INTEGRASI Vol 14 No 2 (2022): Jurnal Integrasi - Oktober 2022
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i2.4344

Abstract

Electrical energy is one of the basic needs in life today, but in its utilization, several problems can cause losses in the electricity system, one of the causes is nontechnical shrinkage that often occurs on the customer's side in the form of electricity theft. Therefore, innovation is carried out using IoT (Internet of Things) in order to easily monitor the parameters of electricity magnitude. In this study, a stage of collecting parameters of the amount of electricity was proposed. The electric power observation method uses a voltage sensor (ZMPT101B) and a current sensor (SCT-013-000). Arduino Nano microcontrollers are used in measurement systems and the Wemos D1 Mini is used as a link to internet connections over Wi-Fi networks. Measurement data is sent and stored to the MySQL Database in the form of a data logger. The media used is a Website-based GUI. The results showed that remote monitoring using GUI can be done, where this tool can send parameters measuring the amount of electrical voltage, current, active power, and power factor as well as calculations of energy consumption and electricity usage costs to the GUI with a period of once every 10 minutes.
Analisis Data Monitoring proses pengelasan FCAW (Flux Core Arc Welding) berbasis Multi Layer Perceptron Adlian Jefiza; Diono Diono; Sumantri Lukito
JURNAL INTEGRASI Vol 14 No 2 (2022): Jurnal Integrasi - Oktober 2022
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i2.4538

Abstract

Pengelasan FCAW sangat dipengaruhi oleh parameter pengelasan agar tidak terjadi cacat las seperti Undercut, Underfill dab Overlap. Parameter tersebut terdiri dari Tavel Speed, Arus DC, Tegangan DC dan Heat Input. Untuk monitoring data parameter tersebut sudah dirancang dan digunakan di Industri. Namun untuk memprediksi kemungkinan cacat las, dibutuhkan klasifikasi data monitoring pengelasan FCAW. Metode yang digunakan dalam klasifikasi adalah Multi Layer Perceptron (MLP). Data yang digunakan adalah 400 data untuk klasifikasi, dan 201 data untuk prediksi. Hasil klasifikasi menggunakan MLP memperoleh akurasi sebesar 98,99 % dengan RMSE sebesar 0,0624. Sedangkan untuk prediksi, berdasarkan 201 data terdapat 169 data normal dan 32 data cacat las.
Evaluasi Kualitas pada PCB Hasil Proses Immersion Tin Vivin Octowinandi; Fadli Firdaus; Ridwan Ridwan; Diono Diono; Rifqi Amalya F; Muhammad Naufal Airlangga Diputra; M Rif’an Maulana
Journal of Applied Electrical Engineering Vol 7 No 1 (2023): JAEE, June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jaee.v7i1.5492

Abstract

The PCB manufacturing process involves many processes, one of which is Surface finishes. One type of Surface finishes commonly used is Immersion tin. Immersion tin is a Surface finishes process that uses pure tin in the process. Immersion tin protects the copper from oxidation and makes the copper surface or pad easy to solder. The cleanliness of the pad and the thickness of the Immersion tin affect the quality of the PCB produced. Therefore, the researchers evaluated the quality of the results of the Immersion tin process using the DOE (Design of Experiment) method. Where this method can help in determining the optimal parameters. The variables used are Storage Time After Microetch and Immersion in tin Bath. In the research process it was found that PCBs underwent morphological changes at 23 hours after being stored in storage. This is caused by the presence of moisture that is still present on the PCB as a result of not being optimal during the drying process. In this study, the optimal Solder Coating Thickness in the 14th sample was 4.59 µm and with the parameters Storage Time After Microetch for 50 minutes and Immersion in tin Bath for 120 minutes. For the most optimal pad cleanliness found in the 5th and 12th samples with the Storage Time After Microetch parameter for 30 minutes and 60 minutes and marked by the absence of contaminants on the pad. In addition, in this study there were less than optimal mapping results marked by only 1 part of 1 sample containing tin from 16 test samples. The sample is the 3rd sample with the parameter Storage Time After Microetch for 10 minutes and Immersion in tin Bath for 55 minutes with a tin content of 91.9%.
Co-Authors Adlian Jefiza Arif Febriansyah Juwito Fadli Firdaus Gindo Leonard Manahan Simanjuntak Handri Toar M Rif’an Maulana Miftahul Jihad Muhammad Naufal Airlangga Diputra Muhammad Syafei Gozali Ridwan Ridwan Rifqi Amalya F Sumantri Lukito Vivin Octowinandi