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Pembuatan Coupling 3 ????⁄????” Mod EU Di PT Elnusa Fabrikasi Konstruksi Benny Haddli Irawan; Yudy Pratama; Budi Baharudin; Rahman Hakim; Hanifah Widiastuti; Widodo Widodo; Ihsan Saputra; Fedia Restu
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 4 No 1 (2022): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v4i1.3743

Abstract

Coupling 3 1⁄2” Mod EU (Modified External Upset) is an API 5CT (American Petroleum Institute) product specially made at customer's request, this product is a product that is rarely made at PT ELNUSA FABRIKASI KONSTRUKSI. In this API 5CT product, it is a Modified EU Coupling product which is designed to use an additional ring seal for extra protection on the oil-flowing pipe. To make a 3 1⁄2” Mod EU Coupling, use a CNC lathe by going through the Facing, Blanking ID, Threading ID and Grooving ID processes. The purpose of making this final project is to find out the process carried out and the use of the right method in the manufacture of 3 1⁄2” Mod EU Couplings at PT Elnusa Fabrication Construction, as a learning media or data retrieval, especially when making other Coupling products.
Penerapan IbM: Pembuatan Studi Kelayakan Rute Pelayaran Batam Marine Ambulance Muhammad Zainuddin Lubis; Rahman Hakim; Hanifah Widiastuti; Lalu Giat Juangsa Putra; Sapto Wiratno Satoto; Benny Haddli Irawan; Ihsan Saputra; Naufal Abdurrahman; Budi Baharudin
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol 4 No 1 (2022): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Pusat P2M Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimas polibatam.v4i1.3592

Abstract

Kegiatan pengabdian dengan ambulans Marine sangat mendukung kegiatan penanggulangan dalam mengatasi gawat darurat terutama di wilayah kepulauan Riau, Batam. Pengabdian ambulans marine ini melakukan beberapa metode pendekatan, yaitu melakukan a. Manajemen Resiko kegiatan, b. Studi Literatur dan Identifikasi Masalah, c. Studi Lapangan dan Pengumpulan Data, d. Analisa dan Pembahasan, dan e. Pembahasan dan kesimpulan. Kegiatan pengabdian ini merupakan kegiatan lanjutan yang sudah dilakukan saat tahun 2020 oleh tim pengerjaan ambulans marine sebelumnya. Kegiatan ini juga melakukan perencanaan alur untuk pengantaran via laut/ perairan yang ada di Kepulauan Riau. Kegiatan perawatan juga dilakukan dalam kegiatan pengabdian, sehingga wahana atau ambulans dapat diketahui kondisi kelistrikan, permesinan, serta kegiatan pengabdian ini juga melakukan sosialisasi menggunakan media video, sehingga masyarakat dapat mengetahui kegiatan ini, dan juga menjadi implementasi kegiatan Batam tanggap cepat gawat darurat.
Pengaruh Weld Time Terhadap Kecacatan Produk Pada Proses Pengelasan Material Termoplastik ABS (Akrilonitril Butadiena Stiren) Menggunakan Mesin Ultrasonic Welding Benny Haddli Irawan; Fajar Putra Ryadi; Wowo Rosbandrio
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 2 No 2 (2020): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2020
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v2i2.2716

Abstract

The main problem that occurs in most ultrasonic welding processes on ABS thermoplastic materials using ultrasonic welding machines is improper parameter selection. Selection of incorrect parameters will cause various defects in the product such as gaps, dent, offside etc. One parameter that is very influential on the results of welds is the weld time parameter, it is because this parameter has a high level of sensitivity to the welding results. That is why the purpose of this research itself is to test the effect of weld time on the product produced by welding five different parameters starting from the minimum of 0.190s to the maximum parameter of 0.350s by using 15 samples that are available for later testing. parameters using 3 product samples to get maximum results. Then the inspection method used to determine the effect of the weld time parameter is the first air leak testing using a water leakage tester to ensure the weld results on the product there are no leaks and the second method is visual inspection assisted with a tool called luxo lamp, this tool is in the form of a magnifying glass illuminated lights so that we can easily ascertain what defects occur in the product after welding. The results of the data from this study are expected to indicate whether there is a significant influence of the weld time parameters on defects that occur in the product so that it can help companies overcome the problems that occur.
Studi Mula Pembuatan Purwa-rupa Smartphone Document Scanner Stand Dengan Metode Taguchi Rahman Hakim; Agung Nirwana; Annisa Fyona; Widodo Widodo; Benny Haddli Irawan
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 3 No 1 (2021): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2021
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v3i1.2979

Abstract

The need for digitally scanned documents has become a public need these days. Furthermore, smartphone usage with supporting applications to scan barcodes and documents digitally has become a trend. The problem that often occurs when scanning documents is the instability of the hand-held document. In addition, the 3-axis coordinate determination of a smartphone is also not easy to control. Therefore, tools are needed to speed up and simplify the scanning process. This research aims to create a tool that can increase work productivity when scanning documents using a smartphone. Market analysis, engineering planning, and prototypes have been carried out to learn what will decide mass production and sale in general. The data analysis method used a full factorial design, using gender as a factor and preparation time and data scanning time as levels. The initial preparation time to retrieve photo and PDF documents from the initial preparation and scanning results on average takes 4.357 minutes with Std. Deviation 1.739 minutes. As for the following scan with the same paper size, it only takes 1.242 minutes with Std. Deviation 0.201 minutes. The production cost of this prototype is 126.22USD with Std.Deviation 11.36USD. Even though the production cost is the highest, it has a TKDN value of 100% and the application of PBL by students who can carry it out well.
Penggunaan Power BI Untuk Pengolahan Data Non-Conformance Material Nisrina Afifah Novianti; Benny Haddli Irawan; Nugroho Pratomo Ariyanto; Hanifah Widiastuti; Fedia Restu; Nurul Laili Arifin
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 4 No 2 (2022): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v4i2.3885

Abstract

Power BI merupakan salah satu software intelligence buatan Microsoft yang digunakan untuk mengolah serta memvisualisasikan data dan menampilkannya dengan grafis yang lebih interakif serta variatif dalam bentuk dashboard. Beberapa keunggulan Power BI ini ialah bersifat Share Data, Real Time Dashboard, dan dapat mengolah data original yang jumlahnya melebihi kapasitas aplikasi lainnya. Dashboard pada Power BI akan digunakan untuk mengolah data Non-Conformance Material. Data Non-Conformance Material adalah data yang mencakup keseluruhan informasi dari kumpulan aktual material yang menyimpang dari standar atau ketentuan yang sudah ditetapkan dan dikategorikan ke dalam beberapa Defect Type. Material yang memiliki defect akan dikarantina untuk sementara waktu sampai mendapatkan disposisi yang telah disepakati pada saat Material Review Committee (MRC) Meeting. MRC Meeting merupakan pertemuan dari perwakilan masing-masing departemen untuk menentukan disposisi terhadap material Non-Conformance. Maka dari itu, penggunaan Power BI untuk representasikan data Non-Conformance Material sangat bermanfaat dikarenakan salah satu keunggulannya yaitu dashboard Power BI sendiri bersifat Live Data yang artinya ketika mengubah atau menambahkan sesuatu di Master File, dashboard Power BI akan berubah secara otomatis mengikuti Master File tersebut. Hal ini tentu saja dapat mempermudah visual yang tampak rumit bagi pengguna maupun audience yang melihat.
Rancang Bangun Kerangka Tanaman Hidroponik Politeknik Negeri Batam Nurman Pamungkas; Hanifah Widiastuti; Fedia Restu; Nur Fitria Pujo Leksonowati; Nurul Laili Arifin; Mufti Fathonah Muvariz; Nurul Ulfah; Widodo Widodo; Budi Baharudin; Aulia Fajrin; Annisa Fyona; Domi Kamsyah; Mega Gemala; Wowo Rosbandrio; Adhe Aryswan; James Siregar; Hendra Saputra; Benny Haddli Irawan; Ihsan Saputra; Nugroho Pratomo Ariyanto; Mutiarani Mutiarani
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol 5 No 1 (2023): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v5i1.4866

Abstract

The hydroponic pilot project in the Batam State Polytechnic area was motivated by problems with economic conditions and declining health conditions during the Covid-19 pandemic. This project is expected to support the “growing your own food movement” in an effort to reduce unemployment, increase food security and a healthy lifestyle. The hydroponic method was chosen because it is very easy to do and does not require a large area of ​​land. In this community service activity, a hydroponic plant building framework will be made as a prototype of an efficient and efficient hydroponic building so that it can be used by the wider community. This activity is also useful for applying design knowledge as one of the PbL activities carried out by CAD, CNC, CAM, and Fabrication Engineering courses in the Mechanical Engineering Department, so that it can become an arena for higher education participation to support people's lives. The method of implementing this community service activity is to make observations to find a suitable area to build a hydroponic plant house, then the results of the observations are poured in the form of a design by utilizing software so that the materials needed and the shape of the framework that is built can be known. The last activity is making a hydroponic plant place. This activity is planned to be carried out from April to November 2021. Based on the results of the evaluation of the service program questionnaire for product distribution, it is known that the majority of respondents are satisfied with the products produced.
Ship Recycling Rig Hibiscus Ditinjau Dari Sistem Manajemen Daur Ulang Ramah Lingkungan Mufti Fathonah Muvariz; Benny Haddli Irawan; Aziz Nur Rahman; Lalu Giat Juangsa Putra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5183

Abstract

Ship recycling is considered the best alternative for disposing of obsolete ships. Ship recycling is an activity related to the ship recycling process, such as mooring/grounding of ships, taking, and repairing ship materials. The existence of the ship recycling industry in Indonesia includes Tanjung Jati (Madura), Cilincing (North Jakarta), Tenggamus (Lampung) and Tanjung Uncang (Batam). This study aims to determine the process of ship recycling hibiscus rigs carried out at PT. Batam Citra International, Tanjung Uncang, Batam City. Based on the results of the research conducted, it was found that the ship recycling rig hibiscus process was carried out using a cutting plan work plan, with the following stages: (1) Pre-arrival process at Sekupang anchorage, (2) Customs inspection at Sekupang Port, (3) Ship towed from Sekupang Harbor to PT. BES ship berths, (4) General inspection by PT. BCI and PT. BES, (5) Inspection by local environmental agencies, (6) Marking of IHM/dangerous substances on ships, (7) Transfer of hazardous and non-hazardous materials on board, (8) Transfer of oil and other flammable goods, (9) Engine room cleaning, (10) Ship recycling starts, (11) Monthly review of hazardous waste disposal, (12) Review of incidents that occurred and precautions taken, (13) Results of ship recycling, and finally, and (14) Compilation of ship recycling compliance reports.
Identifikasi Flashing Pada Mold Alat Cukur Benny Haddli Irawan; Mufti Fathonah Muvariz; Nicolanta Hiskia Sembiring; Nur Fitria Pujo Leksonowati; Rahman Hakim; Ihsan Saputra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5239

Abstract

Molding is a process utilized by industries to shape plastic products. One of the plastic molding processes involves injection molding. Injection molding is a procedure where plastic pellets are placed into a hopper or channel and subsequently fed into a barrel. The injection is propelled by a screw mechanism through a machine nozzle and a sprue bushing enters the mold cavity. All of this occurs within a closed mold. A flashing defect in a product refers to an excess material flaw located at the product's edges. To identify the causes of flashing defects in shaving tools, a fishbone diagram is employed, categorizing factors into five: machine factors, material factors, method factors, human factors, and mold factors. The identification results show that flashing defects in shaving tools are primarily attributed to mold factors, where 37 cavities exhibit flashing defects.
Pengujian Non Destructive Test dan Destructive Test WPS untuk Product Tubular Lower Leg Jacket S420 G2+M Z35 Moh.Joehan Abdulloh; Benny Haddli Irawan; Mutiarani Mutiarani
Prosiding Industrial Research Workshop and National Seminar Vol 14 No 1 (2023): Vol 14 (2023): Prosiding 14th Industrial Research Workshop and National Seminar
Publisher : Politeknik Negeri Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35313/irwns.v14i1.5367

Abstract

Kualifikasi prosedur pengelasan WPS (Welding Procedure Specification) dibuat untuk memberikan panduan bagi juru las atau operator las dalam melaksanakan pengelasan yang memenuhi persyaratan standar dan kode. Parameter serta data hasil pengujian dari pengelasan yang dilaksanakan berdasarkan WPS dan dicatat sebagai PQR (Procedure Qualification Record). Tujuan dari penelitian ini adalah untuk mengetahui apakah hasil test coupon dari PQR yang telah melalui WPT (Welding Production Test) diterima berdasarkan kode dan spesifikasi proyek. Welding Production Test yang dilakukan menggunakan proses SMAW (Shielded Metal Arc Welding) dan SAW (Submerged Arc Welding) dengan ukuran spesimen pelat S420 G2+M Z35 tebal 70 mm panjang 700 mm dan lebar 600 mm. Metode pengujian yang akan dilakukan mengunakan uji NDT (Non-Destructive Test) dan DT (Destructive Test). Pengujian NDT yang digunakan yaitu visual inspection, Magnetic Particle Test (MPT) dan Ultrasonic Test (UT). Pengujian DT yang digunakan yaitu tensile test (transverse), bending test (side bend), impact test, hardness test (vickers), dan macro test. Pengujian menggunakan kode standar AWS D1.1(2015) dan Client Specification F2-FOU-CON-SMO-PL-QA-00024. Hasil Pengujian Spesimen NDT dan DT yang dilakukan tidak ditemukan diskontinuitas pada hasil pengelasan dan diterima berdasarkan spesifikasi FORMOSA 2 Offshore Windfarm Project.