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PRODUCT QUALITY CONTROL ANALYSIS TO MINIMIZE PIRN BOBIN SUPPLY'S DEFECTS WITH SIX SIGMA METHOD IN THE TEXTILE INDUSTRY (CASE STUDY PT. X-MAJALENGKA) Leni Salis Fauzi; Agus Alamsyah P; Hafni Rizanuddin N
Jurnal Mekanika dan Manufaktur Vol 1 No 1 (2021)
Publisher : Universitas Majalengka

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (668.485 KB)

Abstract

The industrial sector is now a new foundation for the people of Indonesia. Quality is a key factor that brings business success, growth and increasing competitive position. The quality of a product is defined as the degree or extent to which products or services are able to satisfy the desires of consumers (fitness for use). In fact, if the product or product can not achieve precisely the purpose for which the item is intended or used, it does not necessarily mean that the consumer or the buyer will make a complaint to the producer. Different types of methods are developed and applied by industrial societies to produce products of better quality. Six sigma is a method of controlling and improving the quality of Motorola implemented by the company since 1986 and then used by companies large-scale international level.PT. X-Majalengka, the company is engaged in semi-finished textiles. Research carried out is in part preparation before the weaving process, namely the winding. The number of mismatches that continued to occur on the production floor Grade A winding into a decrease in Gray cloth. Yarn is the main ingredient pembutan fabric gray, yarn used affects the quality of gray cloth produced, of course, to produce gray cloth that grade A then the thread used to be quality yarn, a process for producing quality yarns is the preparation stage is the process of winding, Good thread the warp or weft will experience the process of winding. By using six sigma analysis showed that the quality Pirn supply bobbins produced by the company has a good process capability. Based on Sigma value calculation, the average value of the company is 2.52 sigma with 169.31 Defect per million Opportunitas (DPMO). This shows a consistent pattern of DPMO and sigma achievement, indicating that the production pattern has been properly managed. And types of disabilities in Pirn product supply bobbins grouped into three types. This type of disability is calculated frequency for 1 year of production from July 2016 until June 2017 that is hairy 72 pirn, deflated loops154 and 245 pirn pirn.
ANALYSIS OF THE CAUSES OF DEFECTS IN THE MANUFACTURE PROCESS IMPROVING PRODUCTION QUALITY IN PIRN WINDER MACHINE BY USING STATISTICAL PROCESS CONTROL (SPC) METHOD AT PT. XYZ MAJALENGKA Satrio Indra Permana; Whydiantoro; Hafni Rizanuddin N; Budiman; Intan Kusumadewi
Jurnal Mekanika dan Manufaktur Vol 2 No 2 (2023)
Publisher : Universitas Majalengka

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31949/jmm.v2i2.5308

Abstract

In manufacturing companies, production activities are a very important activity. If the production activities produce a lot of defective products, it will cause losses in the form of additional time and raw material costs for repairing these defective products, so that quality control is needed so that the company can produce products that comply with predetermined quality standards. This final project research was conducted at PT. XYZ Majalengka where this company is engaged in the service industry, production activities at PT. XYZ Majalengka is carried out based on a make to order response demand strategy, namely the company carries out production activities when there are orders from consumers. This research focuses on the production process of the pirn winder machine which functions to wind yarn raw materials according to the desired weight and according to the available TFO capacity (700 gr, 714 gr, 1000gr or 1500gr). However, regardless of production quality standards on the pirn winder machine, it does not rule out the possibility that defects will always occur. Therefore it is necessary to have quality control in the production process of this pirn winder machine. Its function is clear to reduce the number of defects and improve the quality of production produced. Statistical Process Control (SPC) is a statistical analysis used for quality control, starting from monitoring, analyzing, predicting, controlling and improving the production process and product quality through control charts. Statistical quality control using SPC (Statistical Process Control) has seven statistical tools that can be used as tools to control quality, namely, check sheets, histograms, P control charts, pareto diagrams, cause and effect diagrams, scatter diagrams, and diagrams. process.