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Industrial and Systems Engineering Assessment Journal (INASEA)
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Articles 7 Documents
Search results for , issue " Vol 9, No 1 (2008): INASEA Vol. 09 No. 1" : 7 Documents clear
NEW LINE 1 WELDING FRAME BODY COMP DALAM PENINGKATAN KINERJA DAN OPTIMALISASI LINE Afandy, M.
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

Along with increased consumer demand of motorcycles, PT Astra Honda Motor as the sole manufacturing company as well as the license holder of Honda motorcycle brand, attempt to fulfill consumer demand by increasing production capacity. To be able to increase the amount of planned production capacity, PT Astra Honda Motor, enacted several policies, such as optimization of existing production capacity, investment in new plant area, and cooperate with the sub contractors. One of the working area of PT Astra Honda Motor, which was affected by these policies is to optimization of the production capacity of Line 1 Welding Frame Body Comp. . The research objective was to try to plan the layout, to improve performance and optimization of line. The aim of the Designing and Making a New Line Welding Frame Body Comp is to improve the performance and optimization of existing production line. After the design of the New Line 1 Welding Frame Comp is completed, weekly production capacity is in accordance with the installed production capacity , smoother process and material flow and increased performance resulted due to the achievement of the operator workstation being more secure and comfortable
KESEIMBANGAN LINI PRODUKSI PADA PT PAI Palida, Citra
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

One of the problems faced in the production process is the unbalanced accumulation of material between work stations and the amount of idle time of employees in finishing the job thereby causing delay in the process of working on a single workstation. This will cause the next work station to be delayed therefore lowering the resulting production line efficiency. From observation in the field, this study aims to solve the problem by determining normalized cycle time, converting the normalized cycle time into standard time by giving concessions for employees, also to determine the number of work stations for analyzing line balancing of production in order to determine line efficiency levels. Results of the study shows that analyzing line balancing of production using Kilbridge & Wester method is considerably better than MALB and COMSOAL ethod.
PROPOSED WAREHOUSE LAYOUT AND PROCESSES EVALUATION Ayu, Ketut Gita
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

The main objective of the study is to implement a variety of tools necessary for the design of an effectiveness warehouse for company X. The first two phases (warehouse activity profiling and warehouse design) are finished. The proposed warehouse design for company X has two floors, which are ground floor and mezzanine. Bin-shelving area, pallet and floor storage area, shipping area, and receiving area are put in the ground floor. The pallet and floor storage area is further divided into four zones: Pallet rack, Floor storage zone, Special pallet zone, and Heavy pallet zone. The shipping area of 4,784 square feet will have five shipping doors which includes the staging area in front of the docks. The receiving area requires approximately 4,000 ft2. Class C SKUs according to viscosity will be put in the mezzanine area which utilizes the vertical space of the building. This area is accessible from forklifts using a spiral corridor close to the receiving area. The warehouse processes will include batch order picking in improving labor hour utilization and high viscosity SKUS shall be placed in the most convenient location of the warehouse.
USULAN PERBAIKAN LAYOUT PRODUKSI OBLONG PADA DIVISI GARMEN LOKAL DI PT MKF, LTD. Fendi, Fendi
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

Irregular layout of machinery in the local garment division at PT Mulia Knitting Factory Ltd. Has resulted in delay of transfer of materials therefore indirectly affecting production capacity This study aims the design new layout based on product material flow-shirts using routing sheets, priority scales, from to chart the cost, from to chart inflow, activity relationship charts, activity relationship diagram, and allocation activity diagram. The proposed layout of material handling is expected to enable the division to be more organized, lowering costs and increasing production capacity. Results show that daily transfer material handling costs has decreased into only 7% of the costs before the implementation of the new layout and production capacity has increased 8% compared to previous capacity.
RANCANGAN MODEL OPTIMASI LABA PRODUK SELSUN SHAMPOO MENGGUNAKAN METODE SIMPLEKS DI PT ABBORT INDONESIA Hartono, Gunawarman; Lianawaty, Kiki
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

This study aims to find the optimal value of material planning for the company PT Abbott Indonesia. The purpose of this planning is to be able to obtain information efficiently and in terms of computation time and accuracy. Simplex method is a process that aims to find the optimal value is adjusted with a specific objective and a number of constraints. Using this method the result of this design is that with this optimization may yield a maximum profit. So that can help companies make decisions quickly and accurately about the amount of materials needed for each type of production that resulted. The value of the optimum solution is achieved at 4,386,950,750 with each variable X1 144.3651, X2 200, X3 106.6667, 107.2863 and X4
PENGGUNAAN METODE DYNAMIC PROGRAMMING UNTUK ANALISIS URUTAN PENGGUNAAN MESIN PROSES PRODUKSI PRODUK DEPAKOTE -, Muchdopir; Budihardjo, Iwan
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

A recurring problem in the industry is to determine the order of machines to be used in production in order to get optimal results. The method used to solve this problem is by using a model of Budgeting Capital from Dynamic Programming. With this model each phase of the process may be called a stage and each machine is considered as a state, where each stage and the state have a mutual relationship as a whole. The model resulted is the following order of the machines, the granulator to process Meshing, Drum Rotator for Mixing, Reynold for Wet Granulation, Static Oven for Drying, Killian RUZS for Compressing and for the coating process Accelacota 48" is used. Total time used for the process is 1445 minute with a time saving of 805 minutes. The time savings enables the company to reduce production costs of machinery and wage labor costs, therefore iti si recommended that this optimal order machinery is applied in the production of Depakote in the future.
INTEGRASI PERENCANAAN PRIORITAS DAN KAPASITAS SISTEM MRP II DENGAN SISTEM KANBAN MENGGUNAKAN PROMODEL -, Natasari; Aribowo, Budi
Industrial and Systems Engineering Assessment Journal (INASEA) Vol 9, No 1 (2008): INASEA Vol. 09 No. 1
Publisher : Industrial and Systems Engineering Assessment Journal (INASEA)

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Abstract

An important problem in manufacturing industry is the lack of capacity calculation in the planning of production. In addition, there are a lot of Work in Process (WIP) the production floor, subsequently increasing length of waiting time in manufacturing. The authors proposed the implementation of an integrated system of planning priorities and capacities in the MRP II system (Manufacturing Resource Planning) with the Kanban system to solve this problem. MRP II systems’ priority and capacity planning included capacity calculation to evaluate existing planning priorities, and applied Kanban system in the production floor will pull products when necessary. The actual system of Soho and Kanban system will be simulated with ProModel software to help understanding and analysis. From the results, this study concluded that with MRP II system’ priority and capacity planning, companies can plan production according to the design capacity, and the plan can be executed fairly well on the production floor with the Kanban system thereby reducing WIP and manufacturing waiting time on the production floor.

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