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A Systematic Literature Review of Six Sigma Implementation’s Benefit to the Organization Adi Permana; Edward Steven; Humiras Hardi Purba
Spektrum Industri Vol 19, No 2: October 2021
Publisher : Universitas Ahmad Dahlan Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12928/si.v19i2.19023

Abstract

Six sigma is a methodology which started in manufacturing sector that focuses in reducing the product variation, reducing defect and increasing customer satisfaction. Six sigma is being popular and being adopted in many organizations across the industries as well as the organization sizes around the globe. Six sigma successfully delivered many benefits starting from the quality improvement, increase productivity, increase job satisfaction, deliver cost saving, improve on time delivery and improve customer satisfaction that leads to more business growth, more profit and building the great foundation for the business sustainability
Design of Experiment (DOE) Analysis with Response Surface Method (RSM) to Optimize the Electroplating Parameter Adi Permana; Humiras Hardi Purba; Sawarni Hasibuan
ComTech: Computer, Mathematics and Engineering Applications Vol. 12 No. 2 (2021): ComTech
Publisher : Bina Nusantara University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21512/comtech.v12i2.6998

Abstract

Identifying optimum process parameters, their effects, and contributions to the outcomes of electroplating thickness in the electroplating process is very time-consuming and requires high cost. Small Medium Enterprises (SMEs) use a traditional approach in determining optimum process parameters that can lead to an inefficient result, such as a high variation in the response. Design of Experiment (DOE) can identify the significant factors in the process, show the correlation of each factor, and determine the optimum process parameter to achieve the targeted response (thickness). The research aimed to use DOE analysis with Response Surface Method (RSM) to optimize the electroplating parameter. It was experimental research using real production part as the DOE sample and Minitab statistic software to analyze the result. The used sample in the experiment was the continuous product order from a home appliance manufacturer. Then, four factors during the electroplating process were chosen: electrolyte concentration, electric current, duration of timing, and surface of the electroplated area. The results show that to reach thickness at 40 microns, it needs the optimum parameter with 5 minutes duration, electrolyte density of 22 Baume, electricity of 5 Volt, and surface area product of 415 cm2. This condition leads to capacity improvement of up to 100%. Hence, it decreases overtime costs and contributes to reducing energy consumption.