International Journal of Science, Engineering and Information Technology
Vol 6, No 2 (2022): IJSEIT Volume 06 Issue 02 July 2022

Analysis of Threshold Angle Variations on The Quality of Finishing Free-form Surface in CNC Milling Process

Dhika Aditya Purnomo (Jurusan Teknik Permesinan Kapal, Politeknik Perkapalan Negeri Surabaya)
Fipka Bisono (Politeknik Perkapalan Negeri Surabaya)
Rizal Indrawan (Politeknik Perkapalan Negeri Surabaya)



Article Info

Publish Date
31 Jul 2022

Abstract

The machining process using a combination of steep and shallow strategy is the most widely used strategy for the finishing process on complex models that have many areas of steep walls and shallow floors. Using a single machining strategy on the entire model can lead to long machining times and poor surface finish quality. The steep and shallow strategy can efficiently detect parts of the model that have steep contours and those that have shallow contours. In other words, this strategy can analyze the model surface angle at runtime to identify and divide the machining zone based on the slope angle or commonly called the threshold angle. In this context, the selection of the threshold angle is very important when carrying out the finishing process on free-form surfaces to produce a good surface quality. This study was conducted to determine the optimum threshold angle that can produce the minimum surface roughness between steep areas and shallow areas. Threshold angles that were varied were 20°, 30° and 40°. Machining was carried out using Ballnose type cutting tools with a diameter of 6 mm. Then the stepover and stepdown is 0.1 mm for the finishing process on the surface of the propeller product made of Aluminum by using a CNC Milling machine. From the experimental results, the most optimum threshold angle is at an angle of 40° with an average roughness value in the steep area of 1.9 mm and in the shallow area of 1.3mm and a total average roughness of 1.6mm.

Copyrights © 2022






Journal Info

Abbrev

ijseit

Publisher

Subject

Civil Engineering, Building, Construction & Architecture Computer Science & IT Electrical & Electronics Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

International journal of science, engineering and information techology (IJSEIT) is open access and peer-reviewed journal, published by Universitas Trunojoyo Madura which. We escalate both theoretical and experimental papers of permanent interest, not previously published in a journal that aims to ...