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Journal : Jurnal Teknoin

PROSES PELAPISAN BAJA DENGAN METODE SEMBURAN KAWAT LAS OKSI-ASITILEN Muhammad Ridlwan
Teknoin Vol. 11 No. 3 (2006)
Publisher : Faculty of Industrial Technology Universitas Islam Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20885/.v11i3.90

Abstract

        Wire flame spray process is one of metal coating technique. The flame spray process is basically the spraying of molten metal  onto a surface to provide a coating. Material in wire form is melted in a flame (oxy-acetylene flame most common) and atomized using compressed air to form a fine spray. When the spray contacts the prepared surface of a substrate material, the fine molten droplets rapidly solidify forming a coating.        In this research, commercial steel wire (Fe-C), which has 1.25 mm in diameter, was used as raw material. The wire was heated and melted by two oxy-acetylene nozzles and then sprayed onto steel bar surface to form a coating. Vickers hardness testing and optical microscope were used to define the coating characteristic.        The result shows that the coating has higher hardness number than the substrate material and the intrusion of carbon was founded in the coating microstucture.Keywords: coating process, wire flame spray, oxy-acetylene
PROSES PEMBUATAN SERBUK LOGAM DENGAN METODA ATOMISASI LAS OKSI-ASITILEN Muhammad Ridlwan; Alva Edy Tontowi
Teknoin Vol. 10 No. 4 (2005)
Publisher : Faculty of Industrial Technology Universitas Islam Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20885/.v10i4.104

Abstract

Atomization is the most common method for producing powders from metal. There are three atomization methods in powder fabrication : water atomization, gas atomization, and centrifugal atomization. Atomization was being developed to increase powder quality and process productivity. A new atomization method is possible to find by using another energy resources. Oxy-acetylene can be used as an energy resource in atomization. In this research, powders are made by oxy-acetylene atomization method. Material in wire form is melted in oxy-acetylene flame, which has operating temperature around 3480oC, and atomized to form a fine spray. The fine molten droplets rapidly solidify forming a powders. This research investigate the variation of wire diameter and flame gun attacking angle on atomization process efficiency and production rate. Wire material which used in this research is commercial steel wire with 0.75 mm; 1.25 mm; 1.50 mm in diameter. Flame gun attacking angle is varied 25o, 30o, 35o, 40o, and 45o.Result shows that oxy-acetylene atomization method can be used to produce metal powders. The characteristic of powders which produced by this atomization method have spherical shape, 75 m – 90 m in size, oxidized, and carburized. The efficiency and production rate of the atomization process are around 12.2% and 0.1429 gram/minute. This efficiency and production rate are influenced by wire diameter. Bigger wire diameter results higher efficiency, but lower production rate. For 1.25 mm diameter of commercial wire steel, an optimum efficiency of atomization process, 15.1%, are resulted by 30o of flame gun attacking angle.Keywords : powder fabrication, oxy-acetylene atomization method