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Automatic Task Machine (ATM) Design for Logistic Package by Method Analytical Hierarchy Process (AHP) Through Approach the Design for Manufacturing (DFM) Deni Pranata; Dodi Sofyan Arief
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 1 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (675.775 KB) | DOI: 10.36842/jomase.v65i1.226

Abstract

The Automatic Task Machine (ATM) machine for logistics packages is a machine vision to measure the dimensions and other components in form load cell, which serves to measure the mass of an object. This machine design was development the addition of components such as insert card, screens, navigation buttons, receipt printers, automatic package doors and a storage room delivery mechanism. Method of Analytical Hierarchy Process (AHP) was chosen to determine the ATM design for the optimal logistics package for the best alternative decision. The questionnaires were made to get priority consumer needs, which it used for the initial design. The consumer needs questionnaire was based on several indicators, namely: ergonomics, measurement of dimensions and weight, package transmission and package storage. The next stage was selecting the optimal design using AHP, which involves Expert based on the indicator of a product. The highest indicator value obtained for the logistics package ATM is "dimension and weight" with a value of 5.22 and the optimal design choice was "alternative 3". The optimal design choice was analyzed using the Design for Manufacturing (DFM) approach to consider the cost of manufacturing product, which aims to minimize the cost of making ATMs for logistics packages.
Calibration of Dial Indicator Using Calibration Tester with JIS B 7503 Standard Dodi Sofyan Arief; Amri Pahlevi; Agus Surya Permana
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 2 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (424.624 KB) | DOI: 10.36842/jomase.v65i2.204

Abstract

The measurement process is the most important part of the production process in the industrial world. Obtaining good measurement results can not be separated from using measuring instruments that are always maintained. Subsequence, the maintenance of calibration procedures must be carried out periodically based on a predetermined time limit. The calibration process is an activity to compare standard quantities between measuring instruments and testers that are in accordance with the measuring instrument and carried out periodically. The implementation of the calibration process often has generates an uneven value where this value is better known as the uncertainty value. This research objective is to determine the uncertainty value of the measuring instrument of a dial indicator using the JIS B 7503 Standard. The calibration can control the quality of the equipment used, and can show whether the tool is feasible or not to be used.
Calibration Of Vickers Hardness Test PT.Tenaris Seamless Pipe Indonesia Jaya Cilegon Using Standar Blok Dodi Sofyan Arief; Muftil Badri; M. Dalil; Agus Reforiandi; Agus Surya Permana
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 3 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (492.706 KB) | DOI: 10.36842/jomase.v64i3.203

Abstract

A calibration is an activity to determine the conventional validity of the appointment value of measuring instruments and measuring materials by comparing them to standard measurements that are traceable to national and international standards for measurement units and or international and certified reference materials. The calibration is generally a process of adjusting the output or indication of a measurement device to match the magnitude of the standard used in certain accuracy. The purpose of this paper is to find out the vickers hardness test calibration whether the machine running normally or there is a problem with the device. A case study was conducted in PT. Tenaris SPIJ, Cilegon, Indonesia. A vickers hardness testing in the case study has its own reference standard, namely ISO 6507-2: 2018 Metal material - Hardness Test Verification and Calibration of the test machine. The vickers hardness test equipment is a machine to conduct tests using a diamond pyramid with a plane angle of 136°, by means of an emphasis by an indentor that results in a trace or indentation on the surface of the test object. The vickers hardness testing is abbreviated as HV or HVN and also known as Diamond Pyramid Hardness Test (DPH). Result of calibration in the case study was found the repeatability value on vickers hardness testing machine of 32 HV 10 and the error value of ±3%.
Design of the Vertical Roundness Tester Machine Using the AHP Method (Analytical Hierarchy Process) Through the DFM Approach (Design for Manufacturing) Agus Reforiandi; Dodi Sofyan Arief
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 2 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (932.669 KB) | DOI: 10.36842/jomase.v65i2.251

Abstract

The Roundness Tester Machine is a tool used to take measurements that are shown to check the Roundness of an object or to find out whether an object is really round or not when viewed carefully using a measuring instrument. DFM (Design for Manufacturing) is a method for reducing production costs by estimating production costs through reducing component costs, assembly costs, and other production supporting costs based on design submission data without reducing product quality. AHP (Analytical Hierarchy Process) method was chosen as a method to determine the optimal Vertical Roundness Tester Machine design based on a questionnaire given to the expert, to choose the best alternative decision. The questionnaire was created to get priority customer needs which was then used for the initial design. The next stage is selecting the optimal design using AHP which involves experts based on indicators of a product. The highest indicator value obtained on the Vertical Roundness Tester Machine is the accuracy indicator with a value of 48.52%. Then in choosing the optimal design in the DFM analysis, namely in alternative 3, where alternative 3 is the design with the lowest cost so as to minimize the cost of making a Vertical Roundness Tester Machine. The manufacturing cost for alternative design 3 is Rp. 4,173,000.
Making roundness measurement applications and control systems on the Roundness Tester Machine Dodi Sofyan Arief; Eko Jadmiko; Adhy Prayitno; Muftil Badri; M. Dalil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 63 No 3 (2019): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (671.689 KB) | DOI: 10.36842/jomase.v63i3.141

Abstract

Dial indicator is a comparison device usually used in industrial activities, especially in production. To make measurements at this time must be supported by technology that can facilitate operators when using it and when analyzing measurement results. Involving the programme and microcontroller are a solution to developing in roundness measurement, and then the results can be more accurate or thorough between the readable values read from the measuring instrument with the actual value of varying the amount of data. Roundness application is a program that can input measurement data automatically and can do calculations directly. Then, it can display a reference circle, a table that calculates the values of X, Y, R, X’, Y’, R’, Roundness Deviation, Run out Concentricity or a shift in the center point and also the center point shift or Theta. In measuring roundness, the test object is used the Standard Mandrel which has been certified by PT. Global Quality Indonesia, by determining three points or positions, namely in the first position the amount of data is 180, in the second position the amount of data is 90 and in the third position, the amount of data is 60 with a rotating speed of 15 mm/s. The results of the reference circle can be seen in each calculation in each position, in the second position the roundness deviation values are approaching of the Mandrel.