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Hasudungan Eric Mamby
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MAKING OF IRON NUGGET FROM CONCENTRATED IRON SAND USING MINI-SIZED ROTARY KILN Nuryadi Saleh; Siti Rochani; Hasudungan Eric Mamby
Indonesian Mining Journal Vol 20, No 1 (2017): INDONESIAN MINING JOURNAL VOL. 20 NO. 1 April 2017
Publisher : Puslitbang tekMIRA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (336.531 KB) | DOI: 10.30556/imj.Vol20.No1.2017.183

Abstract

The availability of energy becomes a major problem in the construction of iron mineral-based smelter to produce ferrous metals in the form of pig iron. Therefore, it is necessary to develop the Krupp-Renn technology that based on coal as a reducing agent to produce pig iron in the form of nuggets. Such a technology employs a rotary kiln that consumes less energy than other furnaces. In this study, reduction process of iron sand concentrates with coal as the reductant was accomplished in a mini-sized rotary kiln (0.6 m diameter and 6 m length). The process of iron nugget making from iron sand concentrate was conducted in two (2) stages, namely oxidation and reduction processes. The former was accomplished at a temperature above 800°C for 2 (two) hours to produce hematite phase. While the later was carried out at 1250-1300°C for 6-8 hours. Both processes produced iron nuggets that contained more than 90% Fe. The highest Fe content reached 96.49% Fe. Such a nugget could meet the requirement for steel making.
MAKING OF IRON NUGGET FROM CONCENTRATED IRON SAND USING MINI-SIZED ROTARY KILN Nuryadi Saleh; Siti Rochani; Hasudungan Eric Mamby
Indonesian Mining Journal Vol 20 No 1 (2017): INDONESIAN MINING JOURNAL VOL. 20 NO. 1 April 2017
Publisher : Balai Besar Pengujian Mineral dan Batubara tekMIRA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30556/imj.Vol20.No1.2017.183

Abstract

The availability of energy becomes a major problem in the construction of iron mineral-based smelter to produce ferrous metals in the form of pig iron. Therefore, it is necessary to develop the Krupp-Renn technology that based on coal as a reducing agent to produce pig iron in the form of nuggets. Such a technology employs a rotary kiln that consumes less energy than other furnaces. In this study, reduction process of iron sand concentrates with coal as the reductant was accomplished in a mini-sized rotary kiln (0.6 m diameter and 6 m length). The process of iron nugget making from iron sand concentrate was conducted in two (2) stages, namely oxidation and reduction processes. The former was accomplished at a temperature above 800°C for 2 (two) hours to produce hematite phase. While the later was carried out at 1250-1300°C for 6-8 hours. Both processes produced iron nuggets that contained more than 90% Fe. The highest Fe content reached 96.49% Fe. Such a nugget could meet the requirement for steel making.
Co-Authors Nuryadi Saleh Siti Rochani