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Tjahjono Herawan

Pusat Penelitian Kelapa Sawit, Medan

Author-ID : 4065486

Chemical Engineering, Chemistry & Bioengineering Chemistry Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology

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PENGARUH VARIASI VARIABEL REAKSI PADA PROSES EKSTRAKSI REAKTIF MESOKARP SAWIT UNTUK MENGHASILKAN BIODIESEL Pascalis Novalina; Arya Josua S; Taslim; Tjahjono Herawan
Jurnal Teknik Kimia USU Vol. 4 No. 4 (2015): Jurnal Teknik Kimia USU
Publisher : Talenta Publisher (Universitas Sumatera Utara)

The conventional method for the production of biodiesel needed the oil that is extracted from the biomass before it can be transesterified into fatty acid methyl esters (FAME). Reactive extraction can be used to produce biodiesel with high-yield, low production costs, reduce the reaction time and the use of reagents and co-solvents, making it easier to produce biodiesel. In this study, reactive extraction applied to produce biodiesel from palm fruit mesocarp extracted using dimethyl carbonate as a solvent and reagents, and novozym®435 as a catalyst. Methanol was replaced by dialkyl carbonates, particularly dimethyl carbonate. Dimethyl carbonate can be used as a solvent and as a reagent, so reactive extraction is very easy to apply. The parameters will be study are reaction temperature (50, 60, and 70 °C), reaction time (8, 16, 24 hours), the molar ratio of reactants (50: 1, 60: 1, 70: 1 n/n ), the concentration of novozym® 435 (5%, 10%, 15% wt).The results showed that the highest biodiesel yield can be achivied at conditions temperature of 60 °C, reaction time 24 hours, molar ratio of reactants palm mesocarp to DMC 1:60, and novozym®435 concentration of 10wt%. The results showed that the synthesis of biodiesel via reactive extraction using palm mesocarp as raw material requires a low production cost.

OPTIMASI PROSES PEMBUATAN BIODIESEL DARI ASAM LEMAK SAWIT DISTILAT (ALSD) DAN DIMETHYL CARBONATE (DMC) MENGGUNAKAN KATALIS NOVOZYM®435 William; Johan Senjaya; Taslim; Tjahjono Herawan; Meta Rivani
Jurnal Teknik Kimia USU Vol. 5 No. 1 (2016): Jurnal Teknik Kimia USU
Publisher : Talenta Publisher (Universitas Sumatera Utara)

Biodiesel production has rapidly grown over the last decades, and it has attracted much attention in the market as fuel that promising substitute for petroleum diesel, because its physical and chemical properties and energy content are similar to those of petroleum diesel. The main problem in producing biodiesel is its high cost which could be reduced by use of less expensive feedstock. Therefore, in this work biodiesel is synthesized by enzymatic esterification from low quality feedstock which is unrefined and much cheaper than the refined oil, such as palm fatty acid distillate (PFAD) with dialkyl carbonate using immobilized lipase (Novozym®435). Enzymatic process has certain advantages over the chemical process, as it is less energy intensive, allowing the esterification of glycerides with high free fatty acid contents (PFAD, 85-95% FFA) and no enzymatic activity loss. Methanol replaced by dialkyl carbonate, especially DMC due to esterification (methanolysis) is close to equilibrium reaction whereas using DMC the intermediate compound immediately decomposes to carbon dioxide and an alcohol, which have been investigated. Moreover, DMC are cheap, eco-friendly chemical, non-toxic properties and widely available. Factors affecting the reaction such as DMC to PFAD molar ratio, reaction temperature, reaction time and catalyst concentration were systematically analyzed by response surface methodology (RSM) with central composite design (CCD). The optimal condition is using 6:1 molar ratio of DMC to PFAD at 60 oC, for a reaction time 3h in the presence 10wt% of catalyst (based on oil weight). The results showed that synthesis of biodiesel through enzymatic esterification using PFAD suitable for biodiesel production.

OPTIMASI SINTESIS BIOSURFAKTAN KARBOHIDRAT ESTER DARI ASAM PALMITAT DAN FRUKTOSA MENGGUNAKAN ENZIM LIPASE TERIMOBILISASI Hiskia Arapenta Ginting; Zuhrina Masyithah; Tjahjono Herawan; Denny Samuel Silaen
Jurnal Teknik Kimia USU Vol. 6 No. 2 (2017): Jurnal Teknik Kimia USU
Publisher : Talenta Publisher (Universitas Sumatera Utara)

Carbohydrate ester is one of many needed nonionic surfactant groups and has the potential to be an environmental friendly surfactant. The principal problem in the synthesis of carbohydrate ester is to obtain the optimum conversion of palmitic acid from temperature influence, the amount of biocatalyst and reaction time. The optimization of carbohydrate ester synthesis is carried out on three variables that influence the esterification reaction. Therefore, the esterification process is carried out by reacting directly the palmitic acid and fructose using a Novozyme®435 an immobilized lipase enzyme catalyst with a free variable of reaction temperature of 41,5 oC, 45 oC, 50 oC, 55 oC, 58,4 oC, the amount of biocatalyst is 6,63%, 8%, 10%, 12%, 13,36% mass based palmitic acid also reaction time of 7,6 hours; 24 hours; 48 hours; 72 hours; 88,3 hours and reacted with fixed variable in 500 rpm; 3:1 substrate ratio (fructose:palmitic acid) and solvent amount 10 ml. The mixture is then separated from the catalyst by filtration. The product was analyzed with determination of acid number to obtain conversion percent of fructose ester, determination of Hydrophilic Lipophilic Balance, Fourier Transform Infrared (FTIR) an surface tension determination. The optimum conversion rate obtained is 61,80% at 55 oC of reaction temperature, Novozyme®435 enzyme count is 12% and 72 hours of reaction time. From the result of fructose ester surfactant analysis obtained HLB 10,592 value which showed fructose ester surfactant can be used as emulsifier of oil in water.

OPTIMASI SINTESIS BIOSURFAKTAN LAURIL AMIDA DARI ASAM LAURAT DAN DIETANOLAMINA MENGGUNAKAN PELARUT HEXANE DAN ENZIM LIPASE TERIMOBILISASI Denny Samuel Silaen; Tjahjono Herawan; Zuhrina Masyithah; Hiskia Arapenta Ginting
Jurnal Teknik Kimia USU Vol. 6 No. 2 (2017): Jurnal Teknik Kimia USU
Publisher : Talenta Publisher (Universitas Sumatera Utara)

Lauril amide is one of nonionic surfactant and has potency to become an ecofriendly surfactant. The main problem on lauril amide synthesis is the low conversion of lauric acid. Optimation of lauril amide synthesis is done with three variabels which give influence of amidation reaction. One stage amidation was done by reacting lauric acid with diethanolamine using catalyst Novozyme 435® with substrate ratio lauric acid:diethanolamine 1:1; 2:1; 3:1; 4:1; 5:1, amount of catalyst 1,8; 4; 7; 10; 11,8% from lauric acid total amount, solvent ratio 0; 1:1; 2:1; 3:1; 4:1 from lauric acid total amount and reacted for 24 hours with temperature reaction 55oC and 500 rpm. Product is separated from catalyst using filtration method and then purified by washing with acetone and heated at temperature of 90 oC to remove solvent. Product has been analyzed with acid value to obtained percent conversion of lauril amide, determine of Hydrophilic Liphophilic Balance value, spectroscopy Fourier Transform Infrared and determine of critical micelle concentrasion. Percent conversion optimum has obtained 86,16% at condition substrate ratio 1:1, enzyme concentration Novozyme 435® 7% and solvent ratio 2:1. Analysis result of lauril amide surfactant gave the hidrophile liphophile balance value about 11,93, it means that lauril amide surfactant can be used as emultion oil in water.

Co-Authors Arya Josua S Denny Samuel Silaen Hiskia Arapenta Ginting Johan Senjaya Meta Rivani Pascalis Novalina Taslim William Zuhrina Masyithah

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