Tekinfo | Scientific Journal of Industrial and Information Engineering
Vol 8 No 1 (2019)

Penerapan Konsep Total Productive Maintenance pada Mesin Automatic Bottle Filling

Yon Pradana (Universitas Setia Budi)
Rosleini Ria Putri Zendrato (Universitas Setia Budi)
Bagus Ismail Adhi Wicaksana (Universitas Setia Budi)



Article Info

Publish Date
30 Nov 2019

Abstract

Guwatirta Sejahtera is one of the companies engaged in the bottled drinking water industry. Problems that occur at PT. Guwatirta Sejahtera is the absence of routine maintenance on the machine so that damage, especially on automatic bottle filling machines, often occurs. This study applies a total productive maintenance method to determine the level of damage and identify the source of the problem as a basis for making recommendations for improvement in reducing the level of damage that often occurs in automatic bottle filling machines. The stage of the study begins by determining the engine efficiency and six big losses using the Overall Equipment Effectiveness parameter (OEE). Then proceed with identifying the source of the problem using the Failure Mode and Effect Analysis (FMEA) method. Recommendations for improvement include making: a daily inspection checklist, small working groups, Standard Operating Procedures for operating the machine and routine maintenance schedules. Based on the estimated calculation if the recommendation for improvement is applied, the value of the original engine efficiency of 84.26% increased to 98.97% and the initial maintenance costs of Rp.81,232,369.48 decreased to Rp.75,355,764.39 per year

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Journal Info

Abbrev

tekinfo

Publisher

Subject

Computer Science & IT Industrial & Manufacturing Engineering

Description

Scientific Journal of Industrial Engineering and Information (Tekinfo) is a journal managed by Study Programme of Industrial Engineering, Faculty of Engineering, Universitas Setia Budi. Tekinfo published every six months, in May and November in each year. Our published manuscript covers ...