Jurnal Ilmiah Teknik Industri
Vol 10, No 1 (2022): Jurnal Ilmiah Teknik Industri : Jurnal Keilmuan Teknik dan Manajemen Industri

THE PDCA APPROACH WITH OEE METHODS FOR INCREASING PRODUCTIVITY IN THE GARMENT INDUSTRY

Hibarkah Kurnia (Universitas Mercu Buana Jakarta)
Choesnul Jaqin (Universitas Mercu Buana)
Humiras Hardi Purba (Universitas Mercu Buana)



Article Info

Publish Date
06 Mar 2022

Abstract

The production process of the garment industry with socks products in a company often has problems with a decrease in machine productivity. Production results still cannot reach the production target and result in disruption of delivery to customers. This study aims to determine the main causes that affect the decline in production and provide solutions to increase production. The method used in this research is the Plan-Do-Check-Action (PDCA) approach and the Overall Equipment Effectiveness (OEE) method. This method is appropriate in analyzing increased production and measuring the effectiveness of the use of equipment in production efficiency. The results of this study can determine the main causes that affect production decline using Failure Models and Effects Analysis (FMEA), namely, the standard speed fluctuates 336 RPN, medium speed 245 RPN, sloping creel 150 RPN, narrow engine room 120 RPN, and dirty engine 72 RPN. The measurement of the effectiveness of the use of equipment in terms of production efficiency (OEE) before the repair is 63% and after modification is 73%, meaning that the OEE value after the change has increased by 8%. This is evidenced by an increase in production output by 112% on an average per machine/month.

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Journal Info

Abbrev

industri

Publisher

Subject

Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Industrial & Manufacturing Engineering Transportation

Description

Jurnal Ilmiah Teknik Industri is a scientific journal as a tool of Knowledge development in Industrial Engineering and Industrial management field. This journal consist of lecturers, researchers and partitions study. The Industrial Engineering Scientific Journal is published by the Industrial ...