Jurnal Ilmiah Teknik Industri
Vol. 22, No. 1, June 2023

Identification of Production Decline Factors using the LEAN DMAI Method

Ika Widya Ardhyani (Universitas Maarif Hasyim Latif)
Sherly Ardhya Garini (Institut Teknologi Sepuluh Nopember)
Fitri Suhartiningrum (Universitas Maarif Hasyim Latif)
Qurrota Akyun (Universitas Maarif Hasyim Latif)



Article Info

Publish Date
30 Jun 2023

Abstract

PT Himalaya Mitra Sukses, is a company engaged in the cooking seasoning and flavoring industry. The products produced include tomato sauce, chili sauce, and premix flour. The company has problems achieving less than optimal productivity, which later became the basis of this research. In this research, identification of waste that occurs in the production process using the Lean DMAI method. The data in this research were processed and analyzed based on 4 main stages: (1) Big Picture Mapping (BPM); (2) making Pareto Diagrams; (3) Root Cause Analysis (RCA); (4) the Failure Mode Effect and Analysis (FMEA) method to reduce the existing waste. Based on the results of the research, it is known that the types of waste identified are overproduction, defects, waiting processes, unnecessary inventory, and excess displacement. Of these many factors, the largest waste is caused by the defect factor of the tomato sauce type product which is runny and too acidic, because the operator does not follow the existing SOP with an RPN value of 392.

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Journal Info

Abbrev

jiti

Publisher

Subject

Industrial & Manufacturing Engineering

Description

Jurnal Ilmiah Teknik Industri is a scientific journal that aims to participate in developing the scientific field of Industrial Engineering, contains the results of research and theoretical study from lecturers, researchers and industry practitioners. Jurnal Ilmiah Teknik Industri is administered by ...