Serambi Engineering
Vol. 9 No. 1 (2024): Januari 2024

Strategi Keberlanjutan dalam Proses Produksi Tahu: Pendekatan Lean Manufacturing untuk UMKM

Fredy Sumasto (Program Studi Teknik Industri Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Adhitya Nugraha Duwan Putra (Program Studi Teknik Industri Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Muhammad Riezqi Ibrahim (Program Studi Teknik Industri Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Adrian Januar Wahab (Program Studi Teknik Industri Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Muhammad Ryas Anugrah Sahnun (Program Studi Teknik Industri Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Edwin Sahrial Solih (Program Studi Teknologi Rekayasa Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)
Desy Agustin (Program Studi Teknologi Rekayasa Otomotif, Politeknik STMI Jakarta, Jakarta Pusat 10510, Indonesia)



Article Info

Publish Date
27 Feb 2024

Abstract

This study aims to improve the efficiency of tofu production at Haji Ripit tofu factory through the application of Lean Manufacturing principles. The analysis was conducted using the Value Stream Mapping (VSM) method to identify and overcome time waste in the production process. The results showed the main problems, namely waste waiting and waste motion. Waste waiting was identified in the process of moving the stew to the filter, while waste motion was caused by the inefficient arrangement of the filter. To overcome the waste waiting, a modification was made to the boiling furnace by adding a hole for the output of the stew. This change successfully reduced the cycle time of the pouring process from 2000 seconds to 400 seconds, with a cycle time difference of 1600 seconds. In addition, to address waste motion, a re-layout was proposed by unifying the workbenches in the molding, cutting, and packaging processes. The results of the re-layout proved the reduction of movement time from molding to cutting process from 10 seconds to none. This research makes an important contribution in the context of improving efficiency and productivity in tofu factories, and the results can serve as a reference for similar industries in improving their operational performance through the implementation of Lean Manufacturing.

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Journal Info

Abbrev

jse

Publisher

Subject

Earth & Planetary Sciences Energy Engineering Environmental Science Industrial & Manufacturing Engineering

Description

The Serambi Engineering journal is published as a medium to distribute information on research results in engineering and science, both carried out by lecturers from the Serambi Mekkah University and other parties. Published research can be in the form of field research or laboratory research as ...