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Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Published by Politeknik ATK Yogyakarta
ISSN : 14117703     EISSN : 27462625     DOI : https://doi.org/10.58533/bptkspk.v22i1
Core Subject : Art, Social, Engineering,
Arts Chemical Engineering, Chemistry & Bioengineering Engineering Industrial & Manufacturing Engineering Social Sciences
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit mencakup beberapa topik mengenai penyamakan kulit (enzim terapan, kimia terapan dan kimia lingkungan), produk samping kulit, teknologi karet, teknologi plastik, pengembangan mesin produksi, teknologi sepatu, dan pengembangan produk kulit yang diterbitkan oleh Politeknik ATK Yogyakarta, Indonesia. Jurnal ini juga mencakup penelitian-penelitian dari multidisiplin ilmu yang lain yang terkait dengan teknologi kulit, karet dan plastik.
Arjuna Subject : Teknik (semua kategori) - Teknik (Lain-Lain)
Articles 11 Documents
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Search results for , issue "Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit" : 11 Documents clear
UTILIZATION OF AROMATIC SULPHONES IN THE UPPER SHOES LEATHER TANNING PROCESS Sofwan Siddiq Abdullah; Kuntoro; Fadzkurisma Robbika; Thoyib Rohman Hakim
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Technology of leather tannery is influenced by laws and developments in technology, both domestically and internationally. Current research has a major focus on discovering new process technologies and materials that make the leather processing technology more optimal and environmentally friendly. Currently, most of the leather tanning processes in Indonesia still have normative stages, which consist of beam house operation, tanning, post-tanning (neutralization, retanning, dyeing, fatliquoring) and finishing stages. The purpose of this study is to alter the post-tanning procedure for upper shoes by using aromatic sulfones. By using aromatic sulfones, leather can be tanned without the requirement for neutralization. The results of this study are expected to educate tanneries and give them another choice for performing tanning techniques that are more efficient, more reasonably priced, and meet standards for the quality of finished leather. With the addition of aromatic sulfones, wet blue goat skin post-tanning can be finished in 225 minutes (3 hours 45 minutes), or roughly 21.43% of the typical processing time. This process modification can both speed up the tanning process and consume less water because no fresh water is needed during the post-tanning phase. Water savings in the post-tanning process can reach 400% of the total water used. With these advantages, it is believed that the tanning process for leather would become more effective and affordable. Furthermore, by using less water during the post-tanning process, liquid waste can also be decreased. In terms of organoleptics and mechanics, the rubbing resistance of post-tanning leather with with the addition of aromatic sulfones meets the requirements/standards for upper shoes.
OPTIMIZATION ADSORPTION OF HEXAVALEN CHROMIUM (CR-VI) IN ACTIVATED CARBON (MICROWAVE-ASSISTED ZNCL2 CHEMICAL-ACTIVATION) USING TAGUCHI METHOD Atiqa Rahmawati; Fadzkurisma Robbika; Yuafni
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

The issue of heavy metal pollution is a significant concern in the environmental. Hexavalent chromium (Cr(VI)) is hazardous heavy metal when it is discharged and expands within ecosystem. Cr(VI) is a hazardous compound that high susceptibility to oxidation and mutagenic. The tannery industry generates hexavalent chromium in its liquid waste. Managing Cr(VI) liquid waste could use the adsorption technique with activated carbon. In this study the activation of activated carbon using microwave-assisted ZnCl2 chemical activation. The activated carbon used for adsorbing the Cr(VI). The objective of this study was to ascertain the optimum parameters for the adsorption of Cr(VI) utilizing activated carbon. The optimization method is Taguchi, which incorporates three factors: A (pH), B (activated carbon dosage), and C (agitation). The result of optimization is pH 2; 0,4 g activated carbon dosage, and agitation 20 rpm, which the optimal response was 16.7498 mg/L. The analysis using the desirability obtained desirability value of 1. The ANOVA results indicate that the pH significant on the response. The adjusted R-square is 0.9667 and predicted R-square is 0.8668. It can be concluded that the model and actual conditions has slighly discrepancies. Then, the regression equation from the model can be estimate the actual value.
DISPERSING AGENTS WASTEWATER QUALITY FROM LATEX GLOVES MANUFACTURING BY TREATMENT USING Al2(SO4)3 AND PAC COAGULANT Wahyu Ratnaningsih; Cahya Widiyati
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Waste is a residual result of a process that cannot be reused. The rubber industry is one of the waste-producing industries that if not managed properly, will cause environmental pollution. One of the rubber industries is the latex glove industry, which uses raw materials in the form of latex and chemicals as dispersing agents. Dispersing agents that already expired cannot be reused, so they need to be processed before being discharged into the environment. One of the methods used for treating this wastewater is the coagulation-flocculation method. This research is aimed to conduct the treatment of dispersing agents wastewater from latex glove manufacturing by the coagulation-flocculation method using coagulants to reduce the level of turbidity and COD concentration. The concentrations of Al2(SO4)3 and PAC coagulants used were 1.33 g/L, 1.67 g/L, and 2 g/L, respectively, with rapid stirring at 120 rpm for 2 minutes. The flocculant concentration used was 0.33 g/L, with rapid stirring at 25 rpm for 15 minutes. The results showed that Al2(SO4)3 coagulant was better at reducing turbidity levels up to 97.86% and COD concentrations up to 90.24% in the dispersing agents wastewater. Based on this study, the recommended dose of Al2(SO4)3 coagulant is 1.67 g/L. At this dose, there was a decrease in turbidity levels from 816 NTU to 17.43 NTU and a decrease in COD levels from 328 mg/L to 32 mg/L.
THE EFFECT OF TYPE OF POLYURETHANE IN THE FINISHING PROCESS ON THE QUALITY OF CAR SEAT LEATHER Alfiyatul Masruroh; Elis Nurbalia; Entien Darmawati
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

This study aims to determine the effect of using bright binder polyurethane material in improving the shiny value in the finishing process of upholstery automotive article for car seat covers. The raw material used in finished dyed cowhide or finished leather with thockness of 1,2-1,4 mm with an area 5 sqft. The trial was carried out using 6 sheets of A4 size finish leather (21x29,7 cm) which would be re-fixed pe sheet with a different concentration of polyurethane for each trial. The method of improving the shiny value for upholstery automotive article is re-sprayed (re-fixative) with trial of variations in reducing matt polyurethane and variations is adding bright binder polyurethane to fixative (top coat) formulations, to get the shiny value according to the customer master sample standards, namely 1,1-1,2 GU. the measurement of the shiny value is carried out using a glossmeter. The result obtained are the addition of polyurethane bright binder 2% to get the best result to improve the shiny value of upholstery automotive for car seat covers. These results have met customer standars both form testing using a glossmeter and critical test carried out. The conclusion is that upholstery auutomotive leather has shiny value that meets the customer master sampel standards.
SLIP BEADING TECHNIQUE TREATMENT IN THE PROCESS OF MAKING OXFORD SHOES Abimanyu Yogadita R; Sanjaya Nugraha; Warsito
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Slip beading is an edge treatment that is commonly carried out by the sports shoe industry. Slip beading is a treatment on the edges that can add to the appearance of shoes to be more aesthetic. Slip beading is actually very good even though the work is difficult because the ribbon for the slip beading can use a different color from the color of the top of the shoe, but by being clever in choosing the color you will get shoes with a good appearance and contrasting color variations. Difficulties in the application of variations of slip beading arise due to the thickness of the material and it is only possible to do it with sophisticated equipment. Based on these problems, it is necessary to conduct research on the application of slip beading variations on shoes with classic models. The method used in this research is a qualitative method with an experimental method. That is trying to test with several samples of size variations in slip beading and several materials to find the best composition of size variations and material variations. The results of this study are the emergence of oxford shoe designs with variations of slip beading that match the material and width of the shoe components.
EFFECT OF FeCl3 COAGULAN DOSAGE ON DECREASING TURBIDITY OF LEATHER TANNERY WASTE PROCESSING Nanda Brilian Tantri; Swatika Juhana; Ragil Yuliatmo
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

The leather tanning industry is one of the industries that produces liquid waste. The liquid waste of the leather tanning industry contains pollutants with a high level of turbidity. This research was conducted to determine variations in the dose of FeCl3 as a coagulant to reduce the turbidity of leather tanning wastewater. The coagulant added was 5 mL of FeCl3 with various doses of 1%, 2%, 3%, 4% and 5%. The optimum dose of FeCl3 coagulant to treat 300 mL of liquid waste is 3% with a volume of 5 mL, which means that 500 mg/L or 500 ppm is needed. The results showed a decrease in turbidity at the optimum dose was 94%, a decrease in chromium content of 83,53%. This shows that the effect of FeCl3 on reducing total chromium content and turbidity gives quite good results.
REPAIR OF BURNT DEFECTS IN CGB (CORRECTED GRAIN BOX) ARTICLES THROUGH THE FINISHING PROCESS Mita Ristanti; Nurwantoro; Nais Pinta Adetya
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

The purpose of this study was to repair Corrected Grain Box (CGB) leather which had burnt defects through a finishing process so that the finished leather could meet SNI 0234:2009 standards. The material used is CGB finish cowhide leather with reject quality for 1 side with an area of ​​16.50 sqft and a thickness of 1.76 mm as raw material. The chemicals used are stucco, flesh side binder, compact binder, soft resin compact, copolymer binder, adhesion, filler, acrylic binder, pigment, lacquer, thinner, and silicon. The research process consists of two stages, namely the implementation of the finishing process and testing. The finishing process includes coarse buffing, stucco, fine buffing, spray backside or flesh side, ironing, roll coating 1 (base coat), spray lacquer solvent 1, emboss sandblast 1, roll coating 2 (medium coat), spray lacquer solvent 2, staking, embossing sandblast 2 and measuring. The finish results of the CGB skin obtained were skin which initially had a burned defect area of ​​82%, after repairs the area of ​​the defect was reduced to <10%. Organoleptic testing consisted of color evenness and nerf release, while physical tests, namely the rubbing resistance of wet and dry paint, were carried out and all the results met the SNI 0234:2009 standard.
ANALYSIS OF WATER ABSORPTION AND TOTAL CHROME LEACHING TEST USING ATOMIC ABSORPTION SPECTROPHOTOMETER (AAS) ON PAVING BLOCK SAMPLES MADE FROM WASTE LEATHER SHAVING Warmiati; Septiyana Windiastuti
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Shaving waste from leather tanning can be utilized as a filler material in the production of concrete blocks. The manufactured concrete blocks are subsequently subjected to immersion for durations of 1, 3, 7, 10, and 14 days. Subsequently, the leached total chromium content from the soaked concrete blocks is tested using an atomic absorption spectrophotometer, by the Indonesian National Standard (SNI) 6989-84:2019, which outlines the procedure for testing dissolved and total metal content through atomic absorption spectrometry. Additionally, water absorption testing is conducted according to SNI 03-0349:1989 for concrete blocks used in wall construction. The aim of this research is twofold: to determine the water absorption capacity of three sample variations and compare the results against the SNI, and to ascertain the leached chromium concentration from the soaked blocks over a time range of 1 to 14 days, using an atomic absorption spectrometer and referring to the established environmental quality standards. The results obtained from testing the total chromium content released from the soaked concrete blocks meet the requirements of the quality standards for chromium content in leather tanning wastewater, as specified in Ministerial Regulation No. 5 of 2014 (maximum of 0.6 mg/L) and Local Regulation of Yogyakarta Special Region No. 7 of 2016 (maximum of 0.5 mg/L). Meanwhile, the water absorption testing outcomes for the concrete block samples derived from shaving waste comply with the stipulations of SNI 03-0349:1989. Sample codes A and B meet the criteria for quality level 1, with a maximum absorption of 25%, while sample code C meets quality level II standards.
LITERATURE REVIEW IN IMPLEMENTATION OF INDUSTRY 4.0 FOR FOOTWEAR INDUSTRY Eka Legya Frannita; Mochammad Charis Hidayahtullah
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Industry 4.0 is an era of digitalization that offers convenience, efficiency and productivity in every field, including of footwear industry. This study aims to investigate the application of technology 4.0 in the footwear industry. This study is mainly discussing about the product cycle of the footwear industry, the distribution map of the application of technology 4.0 in the product cycle of footwear industry, a review of each technology related to footwear industry, as well as the challenges of implementing technology 4.0 in the footwear industry in the future. To reach the significant data, we collect some relevant publications from some reputable publishers in term of the employment of technology for footwear industry. According to the literature results, some technologies such as 3D printing, adaptive manufacturing, automation systems, IoT, augmented reality and artificial intelligence have been employed in the footwear industry. These technologies have been proven to provide benefits such as efficiency and effectiveness of the production process. However, despite technology 4.0 has been proven to provide significant benefits, implementing technology 4.0 still has challenges. The main challenges faced in implementing technology 4.0 are digital data problems, cost issues, connectivity issues and technology literacy issues for the community. Thus, a reasonably in-depth analysis is needed regarding these issues to support the implementation of technology 4.0.
UPGRADING PROCESS FINISHING GRAIN CRACKS ON COW CRUST LEATHER CORRECTED GRAIN BOX UPPER ARMY SHOES Wahyu Fajar Winata; Nabilla Indrakusuma; Nais Pinta Adetya
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 22 No 2 (2023): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Crust-dyed leather is a product that has gone through the process of beam house operation, tanning, and post-tanning but has not gone through finishing. The purpose of this study is to overcome these problems by upgrading the finishing process to cover broken grain defects. The raw material used is rejected quality crust cowhide leather with 1 side broken grain defects. The finishing process upgrading method used to overcome this problem is buffing using 240-size sandpaper to erode broken grain parts to make them more disguised and impregnation with water, acrylic polymer (2350 RE), and penetrator (Biofin AU BK) 64). The impregnation solution can coat the cracked crust grain parts by forming new grains which have high shatter resistance properties. The results of leather testing after upgrading were carried out at the Rubber and Plastic Leather Center, Yogyakarta, obtained results that were following ISO 3379: 2015 standards, namely distension of grain at a crack of 8.60 mm and grain crack load of 467.28 N. It can be concluded that the buffing and impregnation in upgrading the finishing process can overcome the problem of cracked CGB upper army shoe grain crust cow skin and has met the burst resistance test standard ISO 3379:2015.

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