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Utilization of Iron Ore Slag in The Manufacture of Calcium Silicate Boards Hendronursito, Yusup; Amin, Muhammad; Al Muttaqii, Muhammad; Karo Karo, Pulung; Yulia, Andini; Candra Birawidha, David; Isnugroho, Kusno
Jurnal Riset Teknologi Pencegahan Pencemaran Industri Vol. 12 No. 2 (2021)
Publisher : Balai Besar Standardisasi dan Pelayanan Jasa Pencegahan Pencemaran Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21771/jrtppi.2021.v12.no2.p25-33

Abstract

This study aims to determine the iron ore slag effect as an additive in particleboard based on the SNI 7705:2011 standard. Iron ore slag comes from the waste processing of iron ore into sponge iron. The iron ore slag is reduced to a size of 200 mesh. Particleboard made with the composition of slag and silica is 0:40, 8:32, 16:24, 20:20, 24:16, 32:8, and 40:0 wt%. Meanwhile, other materials were made permanent, namely PCC cement and lime 16 wt%, coconut fiber 3wt%, and water 3 wt%. They are pressed with 3 tons of pressure for 1 hour using a hydraulic press. Drying at room temperature for one day, under the hot sun for two days, then in an oven at 110 oC for 8 hrs. Analysis of the chemical composition of X-ray fluorescence and X-ray diffraction crystalline phase, SEM-EDS micro-photographs, physical tests including density and porosity, and mechanical compressive strength tests. The dominant composition of SiO2 and CaO affects the formation of silicon dioxide (SiO2), calcium silicate (CaSiO3), and dicalcium silicate (Ca2SiO4) phases. Silica has a positive effect on the compressive strength of particleboard but is different from Ca, which has an impact on reducing the compressive strength. The sem morphology shows that coconut fiber cannot withstand heating at 190 oC and results in agglomeration. The addition of 20% ore slag and silica has met the calcium silicate board SNI 7705-2011. These results can be used to develop slag waste from iron ore processing into much more useful objects.
Analysis of Fine Glass Waste Addition as a Filler Material for Sand Substitution on the Properties of Mortar Products Suharto, Suharto; Amin, Muhammad; Al Muttaqii, Muhammad; Marjunus, Roniyus; Fitri, Nuzullia; Suhartono, Suhartono
TEKNIK Vol 42, No. 3 (2021): December 2021
Publisher : Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/teknik.v42i3.32686

Abstract

Inorganic glass waste can replace sand in mortar production due to its SiO2 content being greater than 70%. This study aims to analyze the increase in mortal product agility due to the substitution of sand and reducing environmental pollution. The fine glass waste used is restrained on 80 and 120 mesh sieves. The fine glass waste substitution variations are 0, 10, 20, 30, 40, and 50% of the sand weight. The results show that fine glass waste could be used as a material for sand substitution because of the content of SiO2 of 73.8%. The results from XRD indicate that the phase of fine waste glass is amorphous. The mortar was printed with a 5x5x5 cm cube mold, and it was soaked for 7, 14, and 21 days. Based on the results, the compressive strength with a high value of 13.58 MPa at 20% fine glass waste substitution and 120 mesh. The density of 2.8±0.8 g/cm3, porosity 4.40±0.001%, and absorption 2.83±0,0009%. The compressive strengths, density, porosity, absorption, XRF and XRD characterization were evaluated. The results showed that the SiO2 compound in waste glass with the right composition of 20% could significantly increase the compressive strength. Phase formation of Calcite (CaCO3), Quartz (SiO2), and Portlandite (Ca(OH)2) was formed from the results of XRF characterization