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Pengaruh temperatur terhadap struktur mikro dan sifat mekanik dalam proses fussion brazing Ni-Hard 4 dengan S45C menggunakan CuZn 35 sebagai logam pengisi. Ari Siswanto; W. Purwadi
Dinamika Teknik Mesin Vol 10, No 1 (2020): Dinamika Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1040.799 KB) | DOI: 10.29303/dtm.v10i1.309

Abstract

This research was conducted on white cast iron (Ni-Hard 4) and medium carbon steel (S45C) cast iron materials using a thin brass plate (CuZn 35) 0.3 mm as filler metal by heating at temperatures of 850 to 1050 0C for 120 minutes with a pressure of 2 Mpa in the muffle furnace. The effect of temperature on the microstructure was observed using an optical microscope and scanning electron microscopy equipped with energy dispersive X-ray system (EDS) to determine the chemical composition that occurred between the three meterial layers. The thickness of the interface layer increases with increasing holding temperature. The highest shear strength (79.86 Mpa) was obtained at a temperature of 950 0C.
Karakterisasi fisik dan kimiawi bentonite untuk membedakan natural sodium bentonite dengan sodium bentonite hasil aktivasi Cecep Ruskandi; Ari Siswanto; R Widodo
Jurnal POLIMESIN Vol 18, No 1 (2020): Februari
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1212.474 KB) | DOI: 10.30811/jpl.v18i1.1596

Abstract

Bentonit adalah mineral yang cukup luas penggunaannya baik dalam bidang pertambangan maupun sebagai pengikat pasir cetak dalam bidang pengecoran logam. Secara alami bentonite ada dua jenis yaitu Na bentonite (swelling bentonite) dan Ca bentonite (non swelling bentonite). Melalui aktivasi menggunakan Na2CO3 terjadi pertukaran kation Ca oleh Na sehingga dihasilkan Na bentonite hasil aktivasi (activated Na bentonit). Penelitian ini dilakukan untuk menemukan karakteristik pembeda antara Na bentonite yang alami terhadap Na bentonite hasil aktivasi menggunakan berbagai metode karakterisasi yaitu XRD, SEM/EDS, pengujian indeks Swelling, titrasi, serta uji reaksi identifikasi. Na bentonite alami diberi kode sampel A, sedangkan Na bentonite hasil aktivasi diberi kode sampel AC. Hasil pengujian XRD menunjukkan bahwa pada bentonite alami tersusun atas senyawa montmorrilonit dan senyawa yang mengandung Al, Si dan O. Bentonite hasil aktivasi tersusun atas senyawa montmorrilonit dan kwarsa. Hasil pengujian SEM/EDS menunjukkan bahwa Na bentonite hasil aktivasi memiliki morfologi permukaan butiran yang lebih halus daripada bentonite alami. Na bentonite alami ternyata memiliki nilai indeks swelling lebih besar daripada Na bentonite hasil aktivasi. Indeks swelling Na bentonite alami berkisar antara 29 – 35 ml, sedangkan indeks swelling bentonite hasil aktivasi berkisar antara 15 – 22 ml. Hasil pengujian titrasi mengindikasikan bahwa pada Na bentonite hasil aktivasi mengandung anion CO32- lebih banyak berdasarkan volume asam HCl yang terpakai dalam titrasi yaitu 2-10 ml dibandingkan Na bentonite alami yaitu 0,5 – 1 ml. Reaksi identifikasi anion menunjukkan pada Na bentonite hasil aktivasi terjadi gelembung gas yang tidak ditemukan pada sampel Na bentonite alami.Kata kunci : Na bentonite, alami, aktivasi, morfologi, indeks swelling, gelembungPhysical and chemical characterization of bentonite to distinguish natural sodium bentonite from activated sodium bentoniteAbstrackBentonite is a mineral that widely used both in the mining sector and in the foundry industry as a molding sand binder. Naturally, there are two types of bentonite namely Na bentonite (swelling bentonite) and Ca bentonite (non swelling bentonite). Through activation using Na2CO3, Ca cation is exchanged by Na cation resulting in activated Na bentonite. The study was conducted to find the distinguishing characteristics between natural Na bentonite against activated Na bentonite using various characterization methods, namely XRD, SEM / EDS, Swelling index testing, titration, and identification reaction tests. Natural bentonite Na is designated  as sample A, while activated bentonite Na is designated as AC. XRD test results showed that the natural bentonite is composed of montmorrilonite compounds and other compounds containing Al, Si and O elements. while the activated bentonite is composed of montmorrilonite and quartz. SEM / EDS test results that activated Na bentonite has a finer surface morphology than that of natural bentonite. Natural Na bentonite appears to have a swelling index value greater than that value of activated Na bentonite. The swelling index of natural Na bentonite ranges from 29 to 35 ml while it is of  activated Na bentonite ranges from 15 to 22 ml. The result of titration test indicate that the activated Na bentonite contains more CO32- anions based on the volume of HCl acid used in the titration which is 2-10 ml compared to natural Na bentonite which is 0.5-1 ml. Anion identification reaction shows that gas bubbles appear in activated Na bentonite while it did not in natural Na bentonite sampel.
Pendekatan Hukum Stokes Pada Proses Terjadinya Slag Untuk Meningkatkan Efektifitas Pembersihan Cairan Logam Pada Proses Peleburan Besi Cor Muhammad Rizki Gorbyandi Nadi; Cecep Ruskandi; Ari Siswanto; Eko Koswara
INDONESIAN JOURNAL OF APPLIED PHYSICS Vol 12, No 2 (2022): IJAP Volume 12 ISSUE 02 YEAR 2022
Publisher : Department of Physics, Sebelas Maret University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.13057/ijap.v12i2.57997

Abstract

Tujuan dari penelitian ini adalah untuk meningkatkan efektifitas pembersihan slag pada proses peleburan besi cor. Penelitian ini menghasilkan perhitungan kecepatan terminal slag muncul ke permukaan tanur induksi berdasarkan pendekatan Hukum Stokes pada masing-masing slag yang muncul saat proses peleburan besi cor. Setiap pengecoran besi cor diambil tiga buah sampel berdasarkan waktu tercepat pada slag yang sangat ringan, waktu terlambat yang dimiliki oleh slag terberat dan waktu ekstrem sebagai pembanding. Hasil dari setiap sampel dilakukan pengujian karakterisasi seperti bentuk, ukuran dan komposisi kimia pada setiap sampel yang kemudian disesuaikan dengan perhitungan yang telah dibuat. Karakterisasi dianalisa dengan menggunakan X-ray diffraction, Scanning micrsocope elektro dan energy dispersive spectroscopy micro analysis. Hasil menunjukkan bahwa pendekatan hukum stokes untuk memprediksi slag mencapai permukaan mendapatkan hasil yang sesuai bahwa seluruh slag mencapai permukaan pada waktu t = 230 s. Slag yang muncul pada waktu t = 300 s merupakan slag yang terbentuk akibat interaksi cairan dengan permukaan yang bukan merupakan slag yang terjadi dari raw material yang digunakan. Penelitian ini berhasil untuk meminimalisir terbentuknya slag pada setiap pengecoran besi cor menggunakan tanur induksi.
Hardening of bucket teeth made from creusabro 8000 steel by using the induction hardening method Darma Firmansyah Undayat; Cecep Ruskandi; Ari Siswanto
Jurnal POLIMESIN Vol 21, No 3 (2023): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i3.3672

Abstract

Excavators are often used in mining projects such as for penetrating, excavating, dredging, gouging, and crushing mineral rocks. Bucket teeth are an excavator component that is often being replaced due to failure. The most common failure mode that occurred in bucket teeth was wear on the tip or front section of it. To reduce the wear of the bucket teeth material then its hardness should be increased. As the hardness value increases, the resistance to wear increases. The bucket teeth were made of Creusabro 8000 steel and a hardening process was then carried out on the front section of the bucket teeth components by using an induction furnace. The power used in the induction furnace varies from 28, 35, 42 and 49 kW (kilowatts) and the holding time varies between 3 and 5 minutes. The heat treatment process used oil as a cooling medium. The analysis was carried out to determine the area that experienced an increase in hardness and its occurred microstructure. Microstructure examination was carried out with an optical microscope, and hardness test by using a Vickers microscopy. It can be concluded from the result of the analysis that the large area experienced an hardness increase is directly proportional to the electric current magnitude and holding time. The microstructure has changed from fine pearlite to martensite thus hardness of Bucket Teeth can be increased up to 100% of the initial hardness.