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All Journal International Conference on Education and Language (ICEL) Jurnal Ilmiah Teknik Mesin
. Sugiyanto
Lampung University
Education Mechanical Engineering

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Journal : Jurnal Ilmiah Teknik Mesin

 1 
ANALISIS UJI KETAHANAN LELAH BAJA KARBON SEDANG AISI 1045 DENGAN HEAT TREATMENT (QUENCHING) DENGAN MENGGUNAKAN ALAT ROTARY BENDING Teguh Sugiarto; . Zulhanif; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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Fatigue is the one of the main cause from of the material failure. The main of cause failure 90 % caused fatigue.   Fatigue is material sructure process changes that is caused by repeatly load (stress or shear) in a long period of time so it occured crack or break. The reason of this research is to analyze of the fatigue strength medium carbon steel type AISI 1045 with variaton of shaft rotation on rotary bending machine. Fatigue test applied on medium carbon steel  type AISI 1045 without heat treatment. This research was conducted with variation of shaft rotation 2880 rpm and continued with load variation 20%, 30%, 40%, 50% and 60 % from material UTS. Specimen that used according ASTM E466 spesimen made by lathe machine. Fatigue test is using by rotary bending machine type fatigue test machine.Keywords:Fatigue test, rotary bending, medium carbon steel  AISI 1045.
PERILAKU CREEP PADA KOMPOSIT POLYESTER DENGAN SERAT KULIT BAMBU APUS (GIGANTOCHLOA APUS (J.A & J. H. SCHULTES) KURZ) M.Ikhsan Taufik; . Sugiyanto; . Zulhanif
Jurnal Ilmiah Teknik Mesin Vol 1, No 1 (2013)
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Bamboo is used as raw material wicker and crafts are emerging as a new solution for use as new materials that are more environmentally friendly and have better mechanical strength. Research by utilizing bamboo as reinforcement fibers and polyester resin matrix aims to determine the mechanical strength of the resulting composite merging the two. Bamboo fiber composites made with various volume fractions of 10%, 15% and 20% using polyester resin and catalyst MEKPO ratio 100:1. The composite is prepared by hand lay-up by using a glass as a mold. Bamboo fibers used as reinforcement composites, is expected to increase the tensile strength and creep strength of each variation. In addition to observing the microstructure using SEM (Scanning Electron Microscope) to determine the failure mechanisms that occur on the fracture surface.From this study the authors concluded that bamboo fiber composites have the potential for further development because the tensile test results are directly proportional to the addition of fiber to the highest tensile strength was 86.01 MPa at 20% volume fraction, whereas the average creep testing best time of 529.63 seconds on 10% volume fraction, the failure mechanism of the plates shown in SEM is a form of fiber breaking, pull out and de bonding.Keywords: Bamboo, composite, creep.
ANALISA PERILAKU MEKANIK KOMPOSITSERAT KAPUK RANDU MENGGUNAKANMATRIK POLYESTER Syamsul Arif Sarifudin; . Tarkono; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
Publisher : Jurnal Ilmiah Teknik Mesin

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The background research is the development of science and technology in the field of materials engineering and the demands off indinga new breakthrough in the provision of high quality materials and environmentally friendly. Composite materials of natural fibers that are more light weight, malleable, corrosion resistance, low price andeasy to obtain. This study uses materials such aspolyesterresin, and a catalyst Randu Kapok fiber. Randomly arranged fibers incomposites with various volume fractions of 15%, 25%, 35%. Making way press mold, bending tests were conducted with a reference standard ASTM D790-02, tensile testing standard ASTM D-638. Testing through the process of tensile and bending tests to determine the mechanical properties of the composite. Greatest tension obtained in the composite with 35% volume fractionis equal to 3,8046 MPa while the largest bending strength of the composite obtained from volume fraction 15% at 84MPa. Void formed causing the load can be held by thematrixis reduced due tolack of homogenan specimens.Keywords: Composite, Kapok Fiber, Polyester, Mechanic strength, Tensile Test and dan BendingTest.
PEMBUATAN OTOMASI PENGATURAN KERETA API, PENGEREMAN, DAN PALANG PINTU PADA REL KERETA API MAINAN BERBASIS MIKROKONTROLER Ari Beni Santoso; . Martinus; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 1 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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This research is intended to study experimentally the relationship between automation systemsfor the transportation system, while the emphasis is on the point of train control system on the rails.The design of manufacturing automation systems in this research using a microcontroller PUATTiny 2313-20 for setting the working mechanism of the dynamo on a train and ArduinoDuemilanove to open or close the railway doorstop. The data obtained from this research arespeed, braking system that is safe, and the optocoupler output. Safe braking distances used inresearch was 10 cm. Keywords : Automation Systems, Microcontroller, Optocoupler, Braking Systems.
Pembuatan Sistem Otomasi Dispenser Menggunakan Mikrokontroler Arduino Mega 2560 Imran Oktariawan; . Martinus; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
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Developments in science and technology in this era is an important factor and can not be separated in an attempt to improve the welfare of the community. This is proved by its increasement of peoples demand for tools that can work automatically, efficiently and saving energy. One of automation technologies that can be applied in home appliances is a dispenser that uses automation.Dispenser which used in this study using a microcontroller Ardunio Mega 2560, because the microcontroller can reduce the complexity of electronic circuits and instrumentation. The microcontroller pin is used as an input and 10 PIN 2 PIN as output. Meanwhile, in the manufacturing process of hardware includes five series are: power supply circuit, sensor circuit height glass, circuit microcontroller arduino mega 2560, Soil moisture sensor connection, relay driver circuit. While data that obtained are the water level, the presence sensor cups, and level glass.Automation system Arduino Mega 2560 microcontroller running well as the dispenser system mechanism. Resulting in a dispenser that can provide comfort for people, particularly in meeting the needs of drinking.Keywords : microcontrollers, Arduino Mega, Soil moisture sensor, Driver delay
KEKUATAN TARIK SERAT IJUK (ARENGA PINNATA MERR) Imam Munandar; Shirley Savetlana; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
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Serat ijuk merupakan serat alami yang ketersediaannya berlimpah, tetapi belum dimanfaatkan secara optimal. Serat ijuk dapat digunakan sebagai penguat alternatif untuk bahan komposit. Tujuan penelitian ini adalah untuk mengetahui kekuatan tarik dan morphologi serat ijuk melalui hasil pengamatan photo Scanning Electron Microscope (SEM).Pengekstrakan serat ijuk dilakukan dengan menggunakan sisir kawat yang berfungsi untuk memisahkan serat ijuk dengan pelepahnya. Dalam penelitian ini, serat ijuk yang dipilih yaitu berdiameter 0.25- 0.35mm, 0.36-0.45mm, dan 0.46-0.55 mm. Selanjutnya dilakukan perendaman  C selama 15 menit. Setelah itu dila kukan pengujian tarik dengan standar ASTM D 3379-75.Hasil dari penelitian didapatkan bahwa semakin kecil diameter serat, maka kekuatan tariknya semakin tinggi. Kekuatan tarik terbesar pada kelompok serat ijuk berdiameter kecil (0.25-0.35 mm) adalah  sebesar 208.22 MPa, regangan 0.192%, modulus elastisitas 5.37GPa dibandingkan kelompok serat ijuk dengan diameter besar (0.46-0.55 mm) sebesar 198.15 MPa, regangan 0.37%, modulus elastisitas 2.84 GPa. Hal ini dikarenakan rongga pada serat berdiameter 0.46-0.55 mm lebih besar dibandingkan serat berdiameter 0.25-0.35 mm menggunakan  larutan alkali yaitu  NaOH 5%  selama 2 jam., kemudian di oven dengan suhu 80Keywords : Serat Ijuk, Oven, NaOH, Kekuatan Tarik, Scanning Electron Microscope (SEM)
STUDI SIFAT MEKANIK KOMPOSIT SERAT SANSEVIERIA CYLINDRICA DENGAN VARIASI FRAKSI VOLUME BERMATRIK POLYESTER Rahmat Iskandar Fajri; . Tarkono; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
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This study aims to create and analyze the tensile strength of the material matrix composite reinforced polyester resin natural fiber Sansevieria cylindrica leaves that will eventually be in seek of new composite materials which might be expected to be a reference material that is environmentally friendly. The results showed an increase in tensile strength of the composite fiber volume fraction of each additional up to 20%. At 10% fiber volume fraction values obtained 18.459N/mm2, then power up the volume fraction of 20% to reach a value 45.698N/mm2, but declining power back on composite with 30% fiber volume fraction is 32.891N/mm2. From microstructure observations made by SEM photo can be seen in the composite fiber distributionuneven in some parts of the composite fiber reinforcing material contained gaps, so that part hasthe tensile strength values are different.Keywords: composite, composite tensile strength, static tensile strength fibers, Sansevieriacylindrica.
PENGARUH PANJANG SERAT TERHADAP KEKUATAN TARIK KOMPOSIT BERPENGUAT SERAT IJUK DENGAN MATRIK EPOXY Efri Mahmuda; Shirley Savetlana; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
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Serat ijuk merupakan serat alami yang diperoleh dari pohon aren (Arenga Pinnata Merr), dan dapat terdegradasi secara alami serta harganya lebih murah disbanding serat sintetis. Tujuan dari penelitian ini untuk mengetahui pengaruh panjang serat terhadap kekuatan tarik komposit berpenguat serat ijuk dengan matrik epoxy. Pada penelitian ini, pengekstrakan serat ijuk menggunakan sisir kawat yang berfungsi memisahkan serat ijuk dari pelepahnya lalu dilakukan pemilihan serat berdiameter 3 mm menggunakan micrometer sekrup.kemudian serat ijuk direndam dalam larutan NaOH 5% selama 2 jam dan dikeringkan selama 15 menit.  Serat selanjutnya dipotong dengan panjang 30 mm, 60 mm, dan 90 mm.Lebih lanjut, pembuatan komposit menggunakan metode hand lay up dengan pencampuran resin epoxy dan hardener dengan perbandingan campuran 1:1 mengacu pada ASTM D638. Selanjutnya dilakukan pencampuran matrik dan serat dengan fraksi massa 80% : 20% menggunakan variasi panjang serat.  Selanjutnya specimen uji dipanaskan dalam oven dengan suhu70 C selama 10 menit.  Kemudian dilakukan pengujian tarik untuk resin epoxy murni dan untuk komposit dengan variasi panjang serat 30 mm, 60 mm, dan 90 mm. Fhoto daerah patahan dengan Scanning Electron Microscope (SEM) digunakan untuk melihat mekanisme perpatahan komposit.     Hasil pengujian menunjukkan bahwa kekuatan tarik dan regangan tertinggi dicapai pada komposit dengan panjang serat 90 mm. Kekuatan tarik yang didapat sebesar 36,37 MPa dan regangan sebesar9,34 %.  Faktor-faktor yang mempengaruhi kekuatan komposit ialah daya ikat serat dengan matrik, pendistribusian serat yang merata, dan panjang kritis serat.  Hasil foto SEM pada patahan komposit serat ijuk menunjukkan terjadinya fiber breaking. Hal ini menunjukan bahwa daya ikat antara matrik dan serat yang cukup baik, tetapi sebaran serat pada matrik tidak merata yang mengakibatkan kekuatan tarik komposit yang optimal tidak bisa dicapai.Keywords : Serat ijuk, kekuatan tarik, SEM
PERILAKU CREEP PADA KOMPOSIT POLYESTER YUKALAC 157 BQTN-EX DENGAN FILLER SERAT GELAS Dodi Marlin; . Sugiyanto; . Zulhanif
Jurnal Ilmiah Teknik Mesin Vol 1, No 1 (2013)
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Research aims to investigate the creep behavior of the composite which made from polyester resin with fiberglass filler. Composites are composed from fiber glass with pararel oriented, then the composition of the fiber volume to matrix are vary at 5%: 95%, 10%: 90%, and 15%: 85%.Composite then casted based on dimensions listed in ASTM D2990. Composites tested with the tensile test to determine the tensile strength of the composite. The test is continue with creep testing by providing creep load on the testing 60% of the tensile strength. In order to know the mechanism of failure in the plane of composite fracture, SEM is used to observing it. The test result showed that the composite with the volume composition of the fiber versus matrix : 15 %: 85%, has the longest time of all variations although just only 1000 seconds.The low creep time due to presence of voids in the composite matrix, fiber breaking, pull out, debonding at the fiber and also the influence of loading during creep testing are not uniform.With a maximum creep only 1000 seconds, the composite results of this study are not feasible to be applied in both the shipping industry andautomotive.Keywords: polymer composite, Polyester, Fiber glass, creep behaviour
Co-Authors . Martinus . Zulhanif Ari Beni Santoso Dodi Marlin Efri Mahmuda Imam Munandar Imran Oktariawan M.Ikhsan Taufik Rahmat Iskandar Fajri Shirley Savetlana Syamsul Arif Sarifudin Tarkono Tarkono Teguh Sugiarto Ujang Suparman