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Design of Feed Rate Control System on Loss in Weight Feeder using Programmable Logic Controller Asepta Surya Wardhana; Chalidia Nurin Hamdani; Astrie Kusuma Dewi; Javier Umar Ravy; Ferro Aji; Dwiana Hendrawati
Jurnal POLIMESIN Vol 21, No 1 (2023): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i1.3184

Abstract

In the industrial world where there is a material process or solid product, it definitely requires a consistent material distribution process to be used in the next process. And to move material from the main storage area, it is necessary to use a tool commonly called a feeder machine or Loss In Weight Feeder. This tool has a feeder system consisting of a hopper and a feeder mounted on a load cell with high accuracy. So in this study, a feed rate control system was designed on the Loss In Weight Feeder to keep the feed rate process at the desired value, so there is a controller to regulate the motor speed in the feeder. To run the control system, a parameter control is needed, namely PID. In this study, in designing the PID controller using Direct Synthesis tuning which will be carried out using two methods in producing a plant model, namely the process model, the proportional gain (Kp) value is 38.7, integral gain (Ki) is 0.6, and derivative gain (Kp) is 0.6. Kd) of 8.12. And the plant structure model of the Auto Regressive eXogenous (ARX) model, the proportional gain (Kp) value is 13, the integral gain (Ki) is 0.78, and the derivative gain (Kd) is 12.85. Based on direct testing, the PID controller parameter that is suitable and reliable with the desired process response from the feed rate output from the Loss In Weight Feeder prototype is the PID controller parameter using Direct Synthesis tuning based on the plant process model. In the system test without disturbance, it produces a time constant (τ) of 3 seconds, settling time (ts) of 5 seconds, delay time (td) of 1.5 seconds, overshoot (Mp) of 79.92% and steady state error (ess) of 0%. And when testing the prototype by providing interference, it shows a fairly good interference rejection
Prototype of cascade level and flow control system on steam drum based on IoT Astrie Kusuma Dewi; Andhika Darussalam; Pujianto Pujianto; Chalidia Nurin Hamdani; Natasya Aisah Septiani
JURNAL INFOTEL Vol 15 No 2 (2023): May 2023
Publisher : LPPM INSTITUT TEKNOLOGI TELKOM PURWOKERTO

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20895/infotel.v15i2.936

Abstract

In the industrial field, boiler functions to heat a fluid in the form of water, the boiler has a part which is a steam drum which has a function to produce steam for use for utility needs, and a steam turbine, in practice, the state of the water level must be maintained at the desired value or set. point so that carryover does not occur, and in overcoming these problems a control system is needed. This control works by comparing the value of the sensor and the set point, then gives an output signal to correct that to speed up the response, so it is necessary to use a cascade control configuration that adds an input flow control as a slave control. In this prototype, the cascade level control serves to control the level process. In addition, the human-machine interface has been designed to monitor processes in real-time. In addition, this prototype is equipped with an Internet of Things system that functions for the monitoring process as long as it is always connected to the internet. To run the control system, parameter control is needed, in this project the PID parameter setting uses the Ziegler-Nichols method with the parameter Kp level=20.25; Ki level = 1.51; Kp Flow = 5.14; Ki flow = 2.2.