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Journal : Infotekmesin

Rancang Bangun Rangka dan Penggerak Mesin FDM Berbasis Arduino Tipe XZ-Head Ariawan, Radhi; Akhlis Sarihidaya Laksana, Nur; Satria Jati, Unggul; Aries Permana Tarigan, Roy
Infotekmesin Vol 14 No 1 (2023): Infotekmesin: Januari, 2023
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v14i1.1741

Abstract

FDM is an AM method that is currently being developed due to the flexibility of the object geometry that can be formed. This study aims to design the frame and drive of the XZ Head type FDM engine. Stress simulation was carried out to determine the safety factor in the frameXZ design. Lead screw parameters in the form of torque, shear stress, axial stress, and critical load were calculated to determine the torque requirement of the driving motor. The value of the linear axis of the stepper motor was calibrated to determine the dimensions of the printed output. Based on the simulation, the dynamic and static stresses on the XZ frame were 1.9 MPa and 2 MPa. The yield strength was 55 MPa with a safety factor of 28. The results of the calculation of the lead screw torque (TR) and (TL) were 18.27 N.mm and 6.60 N.mm. The calculated nominal shear stress of the screw () was 0.43 N/mm2, the axial loading stress () was -0.62 N/mm2, and the critical load (Wcr) was 9986.41 N. The difference in dimensions of the measurement results in the X and Z planes was 0.22 and 0.17 mm larger than the target dimensions of 20 mm.
Simulasi Tegangan (Stress) Pada Komponen Rangka Mesin Uji Tarik Sealent Menggunakan Solidworks Prabowo, Dian; Satria Jati, Unggul; Ulikaryani, Ulikaryani; Hardini, Probo
Infotekmesin Vol 14 No 2 (2023): Infotekmesin: Juli, 2023
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v14i2.1947

Abstract

A series of processes are carried out in order to obtain the desired product result. One of the processes carried out is testing the strength of polymers by means of tensile testing in this case testing of polymer-based sealants. The method used is the method of simulating frame loading on the tensile testing machine that has been made. The software used to assist the simulation process is SolidWorks. The simulation is carried out in static mode or a fixed loading (no movement or vibration). A stress Analysis Simulation is carried out to get the result of static loading in the form of σ (stress). Loading simulations on the frame of the tensile testing machine for the tensile testing of the sealant are carried out on the components of the frame with different loading variations. Frame components with upward loading are given an average load of 38.5 MPa. Meanwhile, the frame components with downward loading are given an average load of 6.169 MPa. The largest average stress obtained from each component is 0.326 N/mm2. this value does not exceed the yield strength of 235 N/mm2.
Analisis Pengaruh Variasi Suhu Tempering Pada Sifat Mekanik Baja ASTM A36 Setelah Pengelasan SMAW Menggunakan Elektroda E 7016 Gunawan, Leo Van; Satya Andika, Puger; Endramawan, Tito; Haris, Emin; Sukardi, Casiman; Satria Jati, Unggul
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2144

Abstract

ASTM A36 is a type of structural metal that can be applied for various purposes such as making gears, bridge structures and ship buildings. After welding, ASTM A36 steel will produce residual stress. Residual stress in the welded metal is caused not balanced temperature distribution. The method for eliminating residual stress is tempering. Tempering is used to reduce residual stresses, increase the ductility and toughness of metals. This research aims to analyze the effect of variations in tempering temperature on the mechanical properties of ASTM A36 steel after SMAW welding using E7016 electrodes. The tensile strength test on the specimen showed the highest increase due to the tempering effect of 537,880 MPa at a temperature of 200°C. This is proven by the reduction in material hardness of 165.07 VHN at a tempering temperature of 200°C when compared to the hardness of the raw material. The growth of ferrite grains in the material structure shows that the ASTM A36 material is increasingly ductile after tempering. The results of research on the effect of variations in tempering temperature on the mechanical properties of ASTM A36 can be used as an alternative way to increase ductility after the welding process
Inspeksi Sambungan Rangka Mobil Listrik Tipe Tubular Space Frame Menggunakan Las GMAW dengan Cairan Liquid Penetrant Satria Jati, Unggul; Prabowo, Dian; Dwi Hastuti, Hety; Van Gunawan, Leo
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2163

Abstract

Technological developments increasingly require humans to increase their competence and innovation. The process of making frames for electric cars is one of the innovations to produce a strong frame. The frame is the main and important part of a vehicle, because the components and passengers will support the frame. The connection between frame components uses GMAW welding, which is the process of joining metal materials by heating them until they reach their melting point. To obtain a frame that meets the criteria, it is necessary to carry out a testing process, this testing process is NDT testing (Non Destructive Test), namely testing the physical part of the material in a way that does not damage the test object. Meanwhile, the aim of this research is to inspect the electric car frame so as to find discontinuities in the GMAW welding results. The results of this research were that there were 22 samples that underwent the liquid penetrant test process, of the total samples according to ASME Section VIII Division 1 Mandatory Appendix 6 there were 14 specimens that were acceptable while 8 needed improvement in the connection process. After the repair or repair process has been carried out, the frame is declared fit for use.