International Journal of Marine Engineering Innovation and Research
Vol 9, No 2 (2024)

Failure Tree Analysis of CNC Plasma Cutting Machine for Occupational Safety on Shipyard

Mochamad Yusuf Santoso (Politeknik Perkapalan Negeri Surabaya)
Aulia Nadia Rachmat (Politeknik Perkapalan Negeri Surabaya)
Amalia Rahma Fauzia (Politeknik Perkapalan Negeri Surabaya)



Article Info

Publish Date
14 Jun 2024

Abstract

The advancement of ship production technology in Indonesia involves the implementation of modern techniques integrating computer-based design and production facilities, such as Computer-Aided Manufacturing (CAM) for operating production machines utilizing Computer Numerical Control (CNC). One specific type of CNC machine utilized in ship production is the plasma cutting CNC machine. Despite being crucial to production, these machines frequently encounter failures that impede the production process. Through prior failure analyses conducted by the company, it has been identified that the dust collector air hose component exhibits the highest failure rate with six distinct failure modes. This article conducts qualitative and quantitative analyses of the causes of failure in the air hose dust collector of CNC plasma cutting machines using the Fault Tree Analysis (FTA) method. FTA is employed as a method to ascertain the fundamental causes of the event. The analysis results are utilized to provide recommendations for controlling objectives related to occupational safety. Six failure trees are generated, comprising a total of 28 basic causes. The most frequently occurring types of basic causes are associated with workers, methods, and materials. The probability of occurrence for the minimal cut set of each failure tree has been successfully computed. These calculations reveal that all top events possess probability values exceeding 76%. Specifically, the event of the dust collector air gap breaking has the highest probability value, reaching 99.88%, which is a composite of 15 basic causes. Control recommendations are provided in the form of substitution, engineering solutions, and administrative controls.

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Journal Info

Abbrev

ijmeir

Publisher

Subject

Automotive Engineering Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Physics Transportation

Description

International Journal of Marine Engineering Innovation and Research (IJMEIR) is an open-access journal, which means that visitors all over the world could publish, read, download, cite and distribute papers published in this journal for free of cost. IJMEIR journal has a vast group of visitors, a ...