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Journal of Energy, Mechanical, Material and Manufacturing Engineering
Published by Universitas Muhammadiyah Malang
ISSN : 25416332     EISSN : 25484281     DOI : -
Core Subject : Engineering,
Mechanical Engineering
Journal of Energy, Mechanical, Material and Manufacturing Engineering Scientific (JEMMME) is a scientific journal in the area of renewable energy, mechanical engineering, advanced material, dan manufacturing engineering. We are committing to invite academicians and scientiests for sharing ideas, knowledges, and experiences in our online publishing for free of charge. It would be our pleasure to accept your manuscripts submission to our journal site.
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Articles 7 Documents
 1 
Search results for , issue "Vol. 1 No. 1 (2016)" : 7 Documents clear
Development and Measurement of 5 kN µ-Forming Machine Aida Mahmudah
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4474

Abstract

The need of micro part become increasingly popular which make increase of the need of prodution technology with high accuracy, productivity, efficiency, and reliability.Metal forming technology offers the solution to answer the challenge. High produtivity, zero material losses, good mechanical properties of product, and tight tolerance is able to achieve by micro forming technology. This thing make metal-forming fit for mass production based on near net shape technology concept it offered.Miniaturized effect phenomena which was not simple on micro-scale manufacturing process, demand high accuracy level from all aspect of micro-manufacturing process, which are material, tool, machinery and process. Therefore, characteristic of micro-forming machine become important in defining reliability of micro-forming system.  Micro-forming machine under investigation was 5 kN m-Forming Machine developed in Manufacturing Laboratory, Department of Mechanical Engineering, Universitas Indonesia. Modification to the machine made changes on machine characteristic. Therefore, it need characterization of the machine by measuring its geometric measurement and linear movement. The research revealed that deviation caused by imperfection of geometry of assembled machine component shown good results. Testing of linear movement of machine in one cycle show the range of deviation was 0.024 mm with smallest deviation was -0.0135 mm while the biggest one was 0.0105 mm.  The value of deviation was below etimated value which estimated from mathematical analisys of backlash. The results of machine linear movement also gave reccomendation of effective path of 5 kN m-Forming Machine, which is on path along 30 mm to 40 mm, from point A which had been decided before.
Analysis of the Damage of Boiler Bottom Slope Pipe in Steam Power Plant Rusnaldy Rusnaldy
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4475

Abstract

Bottom slope pipe on boiler system in one of steam turbine power plant had been damaged. The damage was dent on the outside of pipe and was suspected as a result from foreign object impact from outside pipe. From chemical composition examination and hardness test, it showed that nothing wrong with the selection of the pipe. From visual inspection, there is no other factor such as corrosion or deposit formed inside the pipe was found. Analysis of cause of damage in the pipe then further conducted by observing microstructure and hardness value on the area which experience damage. Simulation on mechanical and thermal analysis had been conducted to determine what and origin of foreign object which impacted on pipe and the temperature when it was happened. From the observation, of microstructure and hardness test showed that pipe had been experience plastic deformation on temperature under recrystallization temperature. Simulation results also confirmed that the initial assumption on cause of pipe damage from foreign object, which is small size slag that felt from very high location so that caused high speed impact on pipe. Thermal analysis result also supporting the suspicion that slag impact on pipe was occurred in temperature under recrystallization of pipe material.
Realitization and Testing of Mini Extruder for Biomaterial Filament in Biomedical Application Yudan Whulanza
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4476

Abstract

The use of biomaterials in tissue engineering technique requires an engineered scaffold that allow the cells to be growth. Therefore, a specific biomaterial is required to provide a supportive environment for the seeding cell. This study focused on the design and realization of mini-extruder to produce a biocompatible filament material. Later, the filament is applied in a fused deposition modelling to realize biocompatible scaffold. The extruder uses a single screw extruder of 25mm diameter with compression ratio of 2. Moreover, the extruder has an effective length of 305mm with a screw length ratio of the feed zone and metering zone by 20% and 40%. A forming die used has a diameter of 1.7mm. At the end of the realization step, the device was tested to produce the filament with various parameters which are screw rotational speed, winding speed, temperature and torque. Characterization of the produced filaments were done by measuring the diameter of filaments using the material of polycaprolactone (PCL). The filament results have a range of 0.05-1.48mm in diameter during the testing process.
The effect of Chamfer to the Tensile Strength of Steel Jis S45cr Friction Welding Joints Iis Siti Aisyah
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4477

Abstract

Friction welding is a joining process that utilizes the force of pressure and heat from the friction to melt the tip of the workpiece in order to be connected The research has been conducted to measure the influence of the length of one side chamfer to the characteristic of the tensile strength of steel JIS45Cr friction welding joints.The research was conducted by experimental method with rotation speed 1800 rpm, time kept at 50 seconds, load used was 3.5 kg, chamfer angle was 30º and the length chamfer were 3 mm, 5 mm, 7 mm, 9 mm and 11 mm. The tensile test conducted to find the effect of the chamfer length.The result of the research concluded that the highest tensile test on length variant of 7 mm, it was 97.3505 kN/mm2 and the lowest on 3 mm was 92.9868 kN/mm2. It is proved that the chamfer length effect to thee tensile strength of friction welding.
Modification of Carbon Nanotube for Synthesis of Titania Nanotube (Tint)-Carbon Nanotube (Cnt) Composite Desi Heltina
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4478

Abstract

Carbon nanotube (CNT) is a material widely chosen for object of research in nano technology. Apart from its good absorbent property, CNT also has a unique structure, superior mechanic and electric properties and its high strength. The property of CNT above is to be expected to improve performance of Titania nanotube (TiNT) composite. Properties of pure CNT are hydrophobic at the surface and low dispersion stability. To improve dispersability of CNT then modification need to be modified. Adding Cetyl trimethyl ammonium bromide (CTAB) surfactant on CNT is a way to increase dispersion stability of TiNT-CNT. The objective of the research was to study influence of adding of Cetyl trimethyl ammonium bromide (CTAB) surfactant to synthesis of TiNT-CNT composite in degrading phenol compound. Pure CNT was added with CTAB surfactant in liquid, then was sonificated and dried. Surfactant Cetyl trimethyl ammonium bromide (CTAB) added CNT then composited with TiNT. Phenol degradation then tested by using TiNT-CNT (CTAB) in reactor for 4.5 hours. Then sample was characterized by employing Field Emission Scanning Electron Microscopy (FESEM), X-ray Diffraction (XRD), Fourier Transform Infra-Red (FTIR) and UV-vis Spectroscopy. The result of experiments from FESEM characterization showed forming of TiNT-CNT composites morphology. From X–ray Diffraction (XRD) characterization showed crystal formed on TiNT-CNT only of anatase crystal. Degradation of TiNT-NT composite (CTAB) to phenol was also studied.
The Effects of Transient Temperature around Welds on Mechanical Properties of A36 Steel Plate Mohammad Jufri
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4479

Abstract

There are various ways for welding experts to improve their production quality, and one of which is by designing a particular type of welding tool. Besides aiming to replace the function of operator’s body parts, the tool is also able to control buckling distortions, crack propagations, and stress voltage, as well as to save an additional work, which is the heat treatment after welding process. The best method to control buckling distortions from the thin plate is by applying pre-heating and thermal tensioning. Thermal tensioning is the characterization by heat application during welding process. Transient thermal tensioning is a supporting tool around the weld which is given periodical heat by following the movement of arc welding. The purpose of this research was to minimize distortions and maximize the performance (mechanical properties) of welding joints shaped due to the transient temperature application during the welding process. The method employed in this research was experiment by using A36 steel plate with transient temperature variation of 100, 200, and 300oC, with velocity of 8 mm/s and heater (toutch) distance of 4, 6, and 8 cm. In this research, the researcher conducted tensile-strength test according to the JIS G 3101 standard and hardness test around weld, HAZ (Heat Affected Zone), and parent metal.The findings showed that the change of transient temperature and heater distance affected the mechanical properties (hardness and tensile strength) of A36 steel. The highest level of hardness was obtained in the temperature of 200°C and heater distance of 6 cm, which was as much as 404 VHN. The highest level of tensile strength was obtained in the temperature of 200°C and heater distance variation of 8 cm with yield stress of 302 Mpa and maximum tensile strength of as much as 491 Mpa.
Analysis of Influence of Spindle Speed and Feeding Speed to Tool Wear and Surface Roughness D.L Zariatin
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 1 No. 1 (2016)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v1i1.4480

Abstract

One of the problem in metal cutting is tool wear. Its close relation to the expected tool life and quality of product, make tool wear become object of investigation. Eventough tool manufacturers always give recommendation on machining parameter, but they don't share the information on tool wear estimation. Some theory on tool wear has been proposed, but still need verification thru experimental works to determine parameters and constants of tool life typical to machine tool condition and machining process. In this research, experimental work and analysis of the influence of spindle speed (n, rpm), feeding speed (Vf, mm/min) and depth of cut (ap, mm)to surface roughness and tool wear on milling process using carbide ballnose with diameter of 10 mm on Al-7075 had been conducted. From the experiment, it can be concluded that tool wear has influence on surface roughness of product. Tool wear could be minimized by choosing optimum spindle speed and feeding speed.

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