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Contact Name
Haris Wahyudi
Contact Email
haris.wahyudi@ijatec.com
Phone
+6282218098575
Journal Mail Official
haris.wahyudi@ijatec.com
Editorial Address
Institute for Research on Innovation and Industrial System (IRIS) Jl.Raya Mustika Jaya No 88, Mustika Jaya, Bekasi Kota - 17158
Location
Unknown,
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INDONESIA
International Journal of Advanced Technology in Mechanical, Mechatronics and Material (IJATEC)
ISSN : 27208990     EISSN : 27209008     DOI : http://dx.doi.org/10.37869
IJATEC is a peer-reviewed scientific journal that published three (3) times a year, in March, July and November. Editors receive research papers that closely related to the field of engineering as follow; Acoustical engineering, including the manipulation, control and prediction of vibration, vibration isolation and the reduction of unwanted sounds. Aerospace engineering, the application of engineering principles to aerospace systems such as aircraft and spacecraft. Artificial technology & engineering applications, including artificial intelligence and technology, robotics, mechatronics, electrical and electronics engineering. Automotive engineering, including the design, manufacture and operation of motorcycles, automobiles, buses and trucks. Energy engineering, including energy efficiency, energy services, facility management, computational fluid dynamics, plant engineering, environmental compliance and alternative energy technologies. Manufacturing engineering including the research and development of systems, processes, machines, tools, and equipment of manufacturing practice. Materials science and engineering, related with biomaterials, computational materials, environment and green materials, science and technology of polymers, sensors and bioelectronics materials, constructional and engineering materials, nanomaterials and nanotechnology, composite and ceramic materials, energy materials and harvesting, optical, electronic and magnetic materials, structure materials. Microscopy, including applications of electron, neutron, light and scanning probe microscopy in biomedicine, biology, image analysis system, physics, chemistry of materials, and Instrumentation. Power plant engineering, a field of engineering that designs, construct and maintains different types of power plants. Serves as the prime mover to produce electricity. Sustainable and renewable energy, including research and application. Thermal engineering, including heating or cooling of processes, equipment, or enclosed environments; Heating, Ventilating, Air-Conditioning (HVAC) and refrigerating. Transportation Engineering, including highways, bridges, drainage structures, municipal utilities, roadway lighting, traffic control devices and intelligent transportation systems. Vehicle engineering, the design, manufacture and operation of the systems and equipment that propel and control vehicles.
Articles 38 Documents
Implementation of Lean Manufacturing and Waste Minimization to Overcome Delay in Metering Regulating System Fabrication Process using Value Stream Mapping and VALSAT Method Approach (Case Study: Company YS) Adizty Suparno; Muhammad Kholil; Farichatus Sa’diyah; Sulaiman Bin H Hasan
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 2, No 1 (2021)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v2i1.41

Abstract

Company YS participates in managing the natural gas network by creating a Metering Regulating System (MRS), which is a tool to measure gas usage and damage to the natural gas network. Based on the data obtained, the MRS delivery process was often not in accordance with the agreed schedule, there was a delay of up to 46%, namely 50 days late from the planned schedule. To overcome these delays, waste reduction is carried out by mapping the overall condition of the company in Value Stream Mapping (VSM) and mapping in detail with the Value Stream Mapping Analysis Tools (VALSAT). In the VSM method, a Current Value Stream Mapping is carried out which then identifies the waste in which the correlation score between the wastes is described in a matrix called the Waste Relationship Matrix then followed by the calculation of the Waste Assessment Questionnaire. Then in the VALSAT method, further waste identification was carried out using seven tools. The most influential percentage of waste that has been obtained is then searched for the root cause using a fishbone diagram and then eliminated and depicted in the Future Value Stream Mapping. The most influential waste in the fabrication process is Waiting and after repairs according to the recommendations, the lead time is obtained from 41,822.60 minutes or 99 working days to 35,055.60 minutes or 83 working days so that the fabrication process can be completed 3 days faster than scheduled.
Innovation Design and Development of PET Plastic Waste Processing Machines by Extruder Method Hadi Pranoto; Zainal Arifin; Henry Carles
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 1, No 3 (2020)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v1i3.32

Abstract

According to the Ministry of Environment (KLH), Indonesia's average population produces 189 thousand tons of garbage per day. Of this amount, 15% is plastic waste or 28.4 thousand tons of plastic waste per day. The famous handling of plastic waste is 3R (Reduce, Reuse, Recycle). Reduce is reducing the purchase or use of goods made from plastic, especially disposable items. Reuse is the repeated use of plastic-based items.  Recycle is recycling goods made of plastic.  The method used in this design study is to use SolidWorks software by combining the literature study VDI221 to obtain a variant of the design results that will be used. The study results do a plastic bench machine that is integrated to produce plastic seeds, which are PET-shaped, which are extruded in a device that has been brewed. From the results of the design in the data processing and design specifications of the PET plastic waste-processing machine with the extruder method, the construction consists of several units, namely, Shredder unit, Extruder unit, Cutter unit, and Machine frame. The shredder unit serves to destroy plastic waste that is still intact in pieces before being processed in the extruder unit. The extruder unit functions to melt PET waste to be extruded using a screw. The cutter unit operates to cut processed extrusion waste into pellet granules. The engine frame is used to support the entire engine unit. The results of the Plastic Waste Extruder Machine design process with an Autodesk inventor are summarized in the following specifications: machine dimensions are 1625 mm long, 300mm wide, and 1325mm high; screw extruder uses a metering screw type with a diameter of 50.8mm (2 inches) with a length: diameter ratio of 20: 1, so the screw length is 1016mm, estimated throughput rate = 84 lb/h (42kg / h), the motor used is 5.5 PK (4 KW) with a rotation speed of 1450.
Strength Analysis of the Frame Structure with the Impact Load Between the ASTM A36 And JIS G3101 Materials in the Electric Car E-Falco Hadi Pranoto; Bambang Darmono; Gama Widyaputra
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 1 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i1.54

Abstract

Designing a vehicle frame, selecting materials and determining the factors of safety and comfort are a very important thing very important. So that the safety of the driver is a concern important when the car has an accident. Research methods used is a simulation using the method finite element. Impact testing modeling mechanism that done is full-width frontal impact. This crash test variation was carried out on the frame structure of the E – Falco electric car. The research compares the two materials to be applied to the frame namely ASTM A36 and JIS G3101 materials. Variation of speed applied to the impact testing of this research is 40 km/hour, 60 km/hour, and 100 km/hour. After the analysis process is carried out, obtained the maximum deformation of the frame on the ASTM A36 material with a speed of 100 km/h is 176.57 mm and at JIS G3101 material is 175.09 mm. The maximum stress value obtained in a frame with ASTM A36 material with a speed of 100 km/hour is 4488 MPa and the JIS material G3101 is 4475 MPa. The maximum strain value obtained frame with ASTM A36 material with a speed of 100 km/hour is 2.46E-02 and the JIS G3101 material is 2.52E-02. The frame with ASTM A36 material has a safety factor of 2.4 and the JIS material G3101 has a safety factor of 3.1.
Adsorption Analysis of Green Shells as Temperature Reducer In Coolbox Nanang Ruhyat; Ahmad Afif
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 2 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i2.61

Abstract

: Green mussels (Perna Viridis) are a source of seafood consumed by the Indonesian people with a fairly high percentage. The high consumption rate is followed by a high amount of processing waste in the form of shells that are allowed to accumulate. Generally, waste shells are only used as handicrafts or wall decorations. In this study, green mussel shell waste (Perna Viridis) was used as an adsorbent medium to reduce air temperature, besides that, it was used to test motorcycle exhaust emissions. The test is carried out by placing the adsorbent in a cool box which is tested on the heater as a heat source with temperature variations in the control heater 80, 100, 150 and motorcycle exhaust gas with variations in engine speed of 2500 rpm, 3900 rpm, 4700 rpm. The test results on the heater show that the green mussel shells have been able to reduce the temperature by or 35% of the heat source. Furthermore, in testing the exhaust gas of the motor at 4700 rpm with a temperature of 170°C it can be reduced by or 71.48% of the heat source. In addition, the cool box is also able to reduce motorcycle exhaust emissions, especially CO2 by 2,6 %. Thus, green mussel shells can be used as an alternative medium for adsorbents
Analysis of 45 Micron Air Filter’s Effect on Car Engine’s Performance (Matic 1500cc) by Using Dynamometer-Bench Test Data Research Irgi Ahmad Faturrahman; Hadi Pranoto; Nazha Ali Christy
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 2 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i2.62

Abstract

There are many racing air filter products on the market with air filter fold gap of 45 microns. However, there has been no research proves that an air filter with 45 microns’ fold gap can increase the performance of a car engine. Based on this, the author is interested in conducting an experimental test analysis of the car engine air filter by modifying the factory standard air filter which has fold gap of 25 microns into an air filter that has fold gap of 45 microns. This study aims to prove whether a 45-micron air filter can increase the performance of a car engine in the form of torque, power, fuel consumption, and mechanical efficiency. The study is conducted by using dynamometer. Analysis of research data uses descriptive statistics with data presentation in the form of tables and graphs. The results of this study indicates that the effect of a 45-micron air filter on a car engine performance is proven to improve car engine performance compared to factory standard air filters with details: torque in car engine increases by 3.05%, power in car engine increases by 1.78%, the specific fuel consumption of the car engine is 1% more efficient, and the mechanical efficiency of the car engine is increased by 0.02%. Based on the research that has been done, it is necessary to do further research regarding the effect of the 45 micron racing air filter on the service life of the piston and valve in the car engine.
Analysis of 3516 B Engine Damage on a 793 C Truck Based on Oil Using Laboratory Test Schedule Oil Sampling (SOS) Wear Data with Failure Mode Effect Analysis Method (FMEA) Nazha Ali Christy; Hadi Pranoto; Irgi Ahmad Faturrahman
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 2 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i2.63

Abstract

Engine failure is difficult to predict, especially related to the age of engine components. Analysis of engine failure can be done based on the oil seen from the trend of wear rates, predicting the possibility of components that are damaged in the engine. The method used is a combination of oil analysis in order to determine the component that is damaged and determine the age of the component based on the trend of the element value with the Component Meter Unit (CMU) and implement the Failure Mode and Effect Analysis ( FMEA) method to support the analysis by looking at the value of the Risk Priority Number (RPN). The result of this analysis is that there is slightly above normal wear on the Cu and Pb elements, where in the last sample the values for Cu 3 and Pb 5 are Particle Per Meter (PPM). CMU predictions are also generated before passing the threshold of the wear limit based on the value of each element. Fe at 17931 hours, Cu at 25963 hours, Pb at 14417 hours and Al at 16927 hours. Wear is indicated from the FMEA analysis, there are 3 with the highest RPN, namely cutting filter result with RPN 280, noise with RPN 175 and scratch with RPN 160. From these Cu and Pb elements it can be determined which components are the source of damage, namely rocker arm bushings, wrist pin bushings, governor drive and bushings, timing gear thrust bearings, turbocharger bearings, camshaft lifter roller pins, air compressor bearings, rear cluster gear bearings and main and rod bearings. From this research, new research data can be developed, namely if there are additional parameters such as oil viscosity value.
Green Mussel Shells (Perna Viridis) To Reduce the pH Of Liquid Waste Resulting from Tofu Processing Nanang Ruhyat; Syukur Pribadi
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 2 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i2.60

Abstract

The food processing industry in every production process always produces waste. One of the food industries in the Jakarta area is the tofu making industry. Waste from the tofu processing process is divided into 2 types, liquid waste and solid waste. Problems that arise include the occurrence of deposition and decomposition of organic matter in water bodies which causes silting of rivers, and causes unpleasant odors. An alternative solution to reduce the pollution load is to use filter media with material from green mussel shells (Perna viridis). Meanwhile, green scallop shells are solid waste for the environment which were used in this study as a filter medium for the liquid waste left over from tofu processing and tested in the home-scale tofu processing industry in the Semanan area, West Jakarta. The test results on the pH level of the waste, green mussel shells have been able to reduce the degree of acidity by up to 52%. Visually, turbidity and foam in the liquid waste from tofu processing are reduced. It is undeniable that filter media from green mussel shells can be used as an alternative filter material for liquid waste. This research has succeeded in reducing the impact of liquid waste pollution from tofu processing
Development of a Smart Digital Advertisement Board Based on Face Recognition System Fahri Heltha; Sharandhass Radakrishnan; Haris Wahyudi; Aulia Rahman
International Journal of Advanced Technology Vol 4, No 1 (2023)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v4i1.100

Abstract

Abstract. We develop a smart digital advertisement board system which allows the system to display advertisements based on the majority of age and gender classifications of the consumers. The system captures the faces of the crowd and the face recognition techniques used to classify the majority gender and age of the crowd and then shows appropriate advertisement from the database to the advertisement board. A DNN model that is built, trained, and validated is used to recognize and predict the age and gender of the visible faces through image input or webcam using face photo dataset known as audience dataset. Several testing and analysis have been done onto the system in order to demonstrate the effectiveness and reliability of the system in displaying suitable advertisement for the public. The system can get gender accuracy of 77.82% and 86% for female and male respectively. And 68.78% accuracy for age recognition. The recognition speed is less than 1.3 second for up to 9 faces in an input image.

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