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Journal : Journal of Industrial Engineering Management

LEAN SERVICE APPROACH TO THE MAINTENANCE PROCESS OF CONSUMER PACKING MACHINE AT PT. BFM Santika Sari; Berliana Sihotang; Nur Fajriah; Akhmad Nidhomuz Zaman
Journal of Industrial Engineering Management Vol 6, No 2 (2021): Journal of Industrial Engineering Management Vol. 6 No. 2
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v6i2.687

Abstract

PT.BFM is a leading wheat mill in Indonesia and is also the first and largest producer wheat flour producer in Indonesia. This factory is very concerned about the quality of its products so the engineer must provide services by maintaining the machine to meet customer demand and maintain product quality well. To maintain customer confidence on the part of the engineer certainly must pay attention to the process of maintaining the machine itself, because the machine used must have waste. This study aims to identify waste and provide recommendations for improvement that aim to reduce the waste that occurs. By using the Lean Concept approach which is more dominant towards Lean Manufacturing and Six Sigma, so that this research can combine waste reduction with quality control using the DMAIC stage. That way the machine maintenance process can improve efficiency and improve quality. The study began by describing the Big Picture Mapping and weighting of waste values based on a questionnaire using VALSAT. Waste was also identified using FMEA to calculate the critical value of waste then a recommendation for improvement was carried out using 5W + 1H. Calculation results from processing data from data that has been collected, it was found that the total processing time which was previously 76,895 seconds to 57,342,497 seconds. The results of Value Added Activity are 85.233%, Non-Necessary Value Adding is 8.67% and Non-Value Added is 6.10%. FMEA analysis results obtained that critical waste that needs improvement is waste waiting with a score of 160
IDENTIFIKASI POSTUR KERJA PROSES PEMBUATAN TAHU PADA PABRIK TAHU PAK UTAR DENGAN METODE REBA DAN OWAS Nurfajriah Zhia; Santika Sari
Journal of Industrial Engineering Management Vol 5, No 1 (2020): Journal of Industrial Engineering Management Vol. 5 No. 1
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v5i1.475

Abstract

Pak Utar Tofu Factory is a conventional home industry which is engaged in the production of Tofu. There are three types of tofu produced, namely White Tofu, Chinese Tofu, and Jambi Tofu. In plain view, it can be seen that the work stations at this plant are still less ergonomic and have a very high risk of Musculoskeletal Disorders (MSDs) injury, therefore the authors conducted research by applying two methods namely Rapid Entire Body Assessment (REBA), and Ovako Working Analysis System (OWAS) for further comparison. Both methods have the viewpoint of the researcher, as well as the worker's perspective, and are used to examine each work station. After observation, there were 6 work stations with a total of 27 activities in total. After conducting research with these three methods, it was found that the REBA method resulted in all work stations having to be repaired, and the OWAS method resulting in all stations having to be improved. After reviewing and seeing the results of the two methods at each work station, the authors made improvements to the design of work tools at work station two because the work station did not have a major effect on the procedure of the work operator, compared to other work stations. The author makes a work tool repair plan at work station 1 which was originally dipped, into a water flush.
Co-Authors Adinda Zahara Lailah Zain Afifa Ramadanti Ahmad Dzaki Ajeng Puspita S Akhmad Nidhomuz Zaman Akhmad Nidhomuz Zaman Akhmad Nidhomuz Zaman Akhmad Nidhomuz Zaman Alfika Putri Kirana Alif Hendradi Alina Cynthia Dewi Aliza Nuralma Almaash Putridewi Almaidani, Adella Nurha Amelia Rizky Ramadhan Angger Ridho Safaat Annisa Putriana Saputro Annisa Saputro Ariq Rifqi Zaini Axel Rajiv Feocliamsyah Bambang Sujasta Berliana Sihotang Cindy Meisya Putri Hidayat Claudia Sitorus Danar Dono Dani Wahyudi Dhiya Jannati Putrisardjono Dhiyya Jannati Dimas Aditya Dinda Tria Pratiwi Fadhillah, Azriel Fajar Rahayu Fajar Rahayu I.M Fajriah, Nur Farah Fauzia Imron fatma ayu nuning farida afiatna Fitri Wahyuni Gigih Ibnu Prayoga Handy Hafiizh Hani Musyaffa Hadi Haris Adi Swantoro Hashifah Husna Hayati Hayati Hendradi, Alif Jeremia Radja Moza Karina Rahmi Putri Kresna Putra Brata Laela Aziani Novitasari Lukman Hakim M. Asyrof Faruq Q Maharani, Siti Aisyah Mariana Audini Merike Widi Safitri merike widi safitri meriyanti meriyanti Mira Syehika Hutami Mohammad Rachman Waluyo Monica Permatasari Muhamad - As'adi muhamad as'adi Muhammad Rafii Lisdiarto Muhammad Rizal Muhammad Sirozjudin Munir nidhomuz zaman, akhmad Noiska Lathifa Sari Nono Carsono Noverdo Saputra Noverdo Saputra Novita Nouryend Nugie Novanto Nur Fajriah Nur Muhammad Ikhsan Nurfajriah, Nurfajriah Petrina Ziporah Prama Shandyasta Mahindriya prama shandyasta mahindriya Prisky Eka Prakoso Purwati Purwati Putri Elmiranda Sunardi Raden Bimantyo S.J Rahmayanti Wulandari rahmayanti wulandari Rana Shalsabila Reni Wulandari Saputra, Noverdo Saputro, Annisa Saputro, Annisa Putriana Siti Aisyah Maharani Syifa, Annisa Tariska Aaliyah Tsabitah Tatik Juwariyah Titis Sulistiyo W.A Wahyu Maulana Wahyu Maulana, Wahyu Wendi Juliansyah Wendi Juliansyah - Juliansyah Wira Ayu Zaman, Akhmad Nidhomuz