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ANALISIS MAMPU BENTUK BAHAN BAKU SELONGSONG MUNISI CU-ZN 70/30 SETELAH DEFORMASI PADA SUHU 500ºC = ANALYSIS FORMABILITY OF RAW MATERIALS CU - ZN MUNITIONS CASINGS 70/30 AFTER DEFORMATION AT TEMPERATURE 500ºC Febriyanti, Eka; Suhadi, Amin; Priadi, Dedi; Riastuti, Rini
Majalah Ilmiah Pengkajian Industri Vol 9, No 3 (2015): Majalah Ilmiah Pengkajian Industri
Publisher : BPPT

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (638.696 KB) | DOI: 10.29122/mipi.v9i3.1648

Abstract

casing because both processes have important role to derive raw material into the required form, dimensions and characteristics. Cu-Zn 70/30 alloy is raw material which normally used as munition casing however, its formability after deformation and heat treatment is not widely known. Therefore, this research has an objective to study the effect of deformation at warm temperature on cold formability by introducing thermomechanical controlled processed in warm rolling. Warm rolling have been conducted by double pass reversible method on 25% x 2, 30% x 2, and 35% x 2 at temperature 500oC. Evaluation of formability have been done by limited tensile test up to 20% elongation and full tensile test until rupture. The result of this research indicates that the best formability of Cu-Zn 70/30 is obtained on specimen which are deformed by warm rolling at actual degree of deformation 38.7%. Formability testing result for his specimen under designated warm rolling parameter has an elongation 10 % with strain hardening coefficient 0.00228, average normal anisotropy value 0.5452, and plannar anisotropy value ?r 1 is: -0.42. ABSTRAKDeformasi dan perlakuan panas selalu menyertai proses pembuatan selongsong peluru karena kedua proses tersebutlah yang mampu mengatur bahan baku menjadi bentuk dan dimensi yang diinginkan serta sesuai dengan karakteristik yang dikehendaki. Padaun Cu-Zn 70/30 adalah bahan baku yang digunakan untuk pembuatan selongsong peluru, namun mampu bentuk paduan ini akibat deformasi dan perlakuan panas belum banyak diketahui. Oleh karena itu pada penelitian ini bertujuan untuk mempelajari pengaruh deformasi yang dilakukan pada suhu hangat terhadap mampu bentuk dingin dengan metode thermomechanical controlled processed menggunakan teknologi canai hangat. Teknologi canai hangat dilakukan dengan metode double pass reversible sebanyak 25% x 2, 30% x 2, dan 35% x 2 pada suhu 500oC. Pengamatan mampu bentuk dilakukan dengan pengujian tarik hanya sampai perpanjangan 20% serta uji tarik sampai putus. Hasil dari penelitian menunjukkan bahwa sifat mampu bentuk terbaik diperoleh pada benda uji yang dideformasi canai hangat di temperatur 500oC dengan derajat deformasi aktual sebesar 38.7%. Apabila dilihat dari sifat mampu bentuknya maka benda uji yang dideformasi canai hangat pada kondisi parameter penelitian ini memiliki nilai elongasi sebesar 10 % dengan nilai koefisien pengerasan regang yang tinggi sebesar 0.00228, nilai anisotropi normal rata-rata sebesar 0.5452, dan nilai anisotropi planar yaitu ?r 1 sebesar -0.42.
ABSTRACT Febriyanti, Eka
Majalah Ilmiah Pengkajian Industri Vol 10, No 2 (2016): Majalah Ilmiah Pengkajian Industri
Publisher : BPPT

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (53.778 KB) | DOI: 10.29122/mipi.v10i2.1817

Abstract

ABSTRACTS Febriyanti, Eka
Majalah Ilmiah Pengkajian Industri Vol 10, No 1 (2016): Majalah Ilmiah Pengkajian Industri
Publisher : BPPT

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (370.797 KB) | DOI: 10.29122/mipi.v10i1.1761

Abstract

IMPLEMENTATION OF ROOT CAUSE ANALYSIS METHOD TO INVESTIGATE FAILURE OF FRONT WALL TUBE BOILER Febriyanti, Eka; Suhadi, Amin; Sari, Laili Novita
Majalah Ilmiah Pengkajian Industri Vol. 14 No. 3 (2020): Majalah Ilmiah Pengkajian Industri
Publisher : Deputi TIRBR-BPPT

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29122/mipi.v14i3.4104

Abstract

Root cause analysis is a method that observes all of the possible causes that make the system or components fail. This research is implemented such a method to investigate the failed front wall tube on the boiler. The purpose of this research is to find out the main cause of failure on the front wall tube to avoid a similar problem in the future.  Considering all aspects that have the potential to be the main cause of failure, therefore, many tests and examinations are done, including visual tests, fractography, metallography, chemical analysis, hardness test, SEM, and EDS analysis.  Examination result on the fracture surface shows two bulges on a tube and some longitudinal cracks spread on bulges outside the surface area. At the same time, the thick scale is also found on the inside surface of these bulges. Moreover, microstructure and hardness changes are also found in this area.  From the analysis of all test result that obtained it is concluded that the main cause of failure is the presence of scales which reduce heat transfer so that local overheating occurred.  Consequently, its tensile strength in this area is decreased, and finally, the tube could not support operational pressure and deformed to make a bulge.      Keywords: Root cause; Failure; Front wall; Tube; Boiler