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Journal : Rekayasa Mesin

Pengaruh Fraksi Volume Terhadap Kekuatan Tarik dan Lentur Komposit Resin Berpenguat Serbuk Kayu Gapsari, Femiana; Setyarini, Putu Hadi
Jurnal Rekayasa Mesin Vol 1, No 2 (2010)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

On the research, composite was made from polyester with volume of filler fraction variable of 15%, 30%, 45% and the type of filler was Mahogany (Swietania mahogani). The filler measurement used was 50 mesh. Polymer matrix used was BQTN 157 unsaturated resin polyester. The tensile test of experiment specimen was based on ASTM D638 M-93. and the bending specimen was based on D790-92 Standard. The higest of tensile strength on the volume fraction of 30% that is of 2.081916 kg/mm2 . For the composite material with particle of composite material mahogany with filler volume fraction of 15% had the average flexural strength of 34.98 N/mm². On the particle with volume fraction of 30% had the highest average flexural strength of 45.6780 N/mm². The higest Modulus of Elasticity(E) and Shear Modulus (G) was owned by the composite with filler volume of 635.464 kg/mm2 dan 958.85 MPa Keywords : Composite, volume fraction, tensile strength, flexural strength
Optimasi Kualitas Hasil Pengelasan Gas Metal Arc Welding (GMAW) Baja ASTM 283 Grade A dengan RSM (Response Sufrace Methodology) Gapsari, Femiana; Sulistyorini, Dwi Hadi
Jurnal Rekayasa Mesin Vol 2, No 1 (2011)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

This research aimed at the investigation of the effect of welding current, welding voltage, and welding speed on the hardness of weldment. The material used in this research is steel ASTM 283 grade A. An optimization approach is performed in order to determine the variables combination of the welding current, voltage, welding and welding speed to maintain the weldment to be below hardness and was closer with parent metal hardness. With application Response Surface Methodology(RSM) mathematical relationship between the welding process input parameters and output variable like hardness of welded joint in order to determine the welding input parameters that lead to desired weld hardness. RSM design of experiment techniques can be very efficiently used in the optimization of welding parameters in GMAW process. Formulation of equation is done with the help of which hardness can be predicted as Y = 218.624 +10.31 I+1.614V-4.017s-1.723 I2+0.929 s2.Keywords : Optimization, Response Surface Methodology (RSM), Hardnes, GMAW.
Pengaruh Kekasaran Permukaan Terhadap Porositas Hasil Hot Dipped Galvanizing (HDG) Gapsari MF, Femiana; Setyarini, Putu Hadi; Alamsyah, Fikrul Akbar
Jurnal Rekayasa Mesin Vol 3, No 1 (2012)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

The process of Hot Dipped Galvanizing (HDG) is done in this study in order to cover steel AISI 1010. This study is aimed at investigating the influence of the variation of roughness level of specimen towards the layer thickness and the porosity of the hot dipped galvanizing of steel AISI 1010. The level of roughness of the specimen is obtained from grinding on grid 100, 500, 800, and 1000. This process causes difference in the roughness of the surface which is measured by using the Surface Roughness Test. The controlled variable is dipping temperature of 480oC. The time of hot dipped galvanizing is 6 minutes, while the time of grinding is 3 minutes. The test done in this study is non destructive test with spray test. The result showed that the porosity increased as the function of the roughness.Keywords: hot dipped galvanizing, spray test, porosity, surface roughness.
Pengaruh Kekasaran Permukaan Terhadap Ketebalan Lapisan Hasil Hot Dipped Galvanizing (HDG) Alamsyah, Fikrul Akbar; Setyarini, Putu Hadi; MF, Femiana Gapsari
Jurnal Rekayasa Mesin Vol 3, No 2 (2012)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

The process of Hot Dipped Galvanizing (HDG) is done in this study in order to cover steel AISI 1010. This study is aimed at investigating the influence of the variation of roughness level of specimen towards the layer thickness of the hot dipped galvanizing of steel AISI 1010. The level of roughness of the specimen is obtained from grinding on grid 100, 500, 800, and 1000. This process causes difference in the roughness of the surface which is measured by using the Surface Roughness Test. The controlled variable is dipping temperature of 480oC. The time of hot dipped galvanizing is 6 minutes, while the time of grinding is 3 minutes. The test done in this study is non destructive test with spray test. The result showed that the layer thickness increased as the function of the roughness.Keywords: hot dipped galvanizing, spray test, layer thickness surface roughness.
Optimasi Parameter Pembubutan Terhadap Kekasaran Permukaan Produk Utami Dewi, Franscisca Gayuh; Gapsari, Femiana
Jurnal Rekayasa Mesin Vol 4, No 3 (2013)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

Machining parameters in turning processes including cutting speed, depth of cut, feed rate, and the length of the cutting parameters affect the product quality. One of the required product quality is the level of surface roughness. Reseach used response surface experimental based on central composite design to develop the empirical method of relationship between cutting parameters and surface roughness. Furthermore, an optimization is also conducted by using desirability function approach to determine the combination of cutting parameters in order to have low surface roughness of product. The results show that the machining parameters (depth of cut, length of cutting, cutting speed) have significant impact to the surface roughness of product. Based on the results, the mathematical model: Y = 1.109 -0.068(X ) – 0.111(X 2 )-0.098(X 3 ) + 0.268 (X 1 ) 2 + 0.17 (X 2 ) 2 + 0.106 (X 3 ) 2 + 0.086X 1 X 2 - 0.073XKeywords: surface roughness, machining, depth of cut, cutting speed.
Pengaruh Variasi Konsentrasi Inhibitor dari Kitosan Sisik Ikan terhadap Perilaku Korosi Besi ASTM A36: Studi Ekstrapolarisasi Tafel dan EIS Hidayatullah, Syarif; Gapsari, Femiana; Setyarini, Putu Hadi
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.6

Abstract

Corrosion is the deterioration of metal that can reduce its yield strength, ultimate strength, financial losses, waste of natural resources, and endanger security. Thus, the corrosion rate must be slowed, or if possible, stopped. This study aimed to investigate the mechanism of corrosion protection by using corrosion inhibitors of chitosan extracted from fish scales on ASTM A36 steel. ASTM A36 steel was used as the specimen with a thickness of 3 mm. Fish scales powder was used as chitosan source extracted by using three mechanisms, i.e., deproteination (7% NaOH immersion), demineralization (immersion of 1 M HCl in 100 ml) and deacetylation (immersion process with 70% NaOH concentration). Corrosion inhibitor was composed of 8 g of chitosan from fish scales, 50 ml of distilled water, and 1 ml of CH3COOH. Corrosion protection with the inhibition method was applied with variations in the inhibitor concentration (1000 ppm, 2000 ppm, 3000 ppm, 4000 ppm, 5000 ppm, and 6000 ppm). The corrosion rate was tested by the polarization method and Electrochemical Impedance Spectroscopy (EIS). The result demonstrated that the effectiveness of corrosion protection started to increase from the concentration of 1000 ppm, 2000 ppm, 3000 ppm to 4000 ppm, with an effective value of 46.444%, 56.386%, 59.691%, and 72.630%, respectively. However, the effectiveness level started to decline from the concentrations of 5000 ppm to 6000 ppm, with 67.388% and 59.276%, respectively. This phenomenon occurs due to the inhibitor concentration has exceeded the maximum limit, so the interaction between inhibitor molecules was higher than the interaction between the inhibitor and the metal surface.
Pengaruh Besar Arus Listrik pada Proses Wire Edm Terhadap Profile Error Involute Roda Gigi Lurus Gapsari, Femiana; Sugiarto, Sugiarto; Bagus, Nugroho
Jurnal Rekayasa Mesin Vol 2, No 3 (2011)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

Wire Electric Discharge Mechine (EDM) is one of non conventional metal cutter machines. This machine is used to form machine components which has complex form and needs high precision. One of the machinery parameters which influences cutting precision on Wire EDM is the amount of pulse current. The form of involute profile of gear is a form which has complexity and high precision which often changes the form of geometry profile. This studyis aimed at investigating the extent of the influence of the amount of current parameter on Wire EDM towards the profile error involute spur gear. Thi study is experimental design, the independent variable used is pulse current with variation of 3 ampere, 4 ampere, 5 ampere, 6 ampere, and 7 ampere. The dependent variable in this study is profile error involute spur gearwhich later will explain the extent of cutting distortion. The result of this study showed that the higher the electric current, the higher the level of profile error involute spur gear. This means that the level of the precision is getting lower. The level of the lowest profile error involute, which is 0.0907 mm, found at 3 ampere pulse current, while the highest level of profile error involute, which is 0.1256 mm, found at 7 ampere electric current.Keywords: wire edm, pulse current, profile error involute, spur gear.
STRESS CORROSION CRACKING SAMBUNGAN LAS CDW SS 316L DAN ASTM A36 DALAM VARIASI SUHU LINGKUNGAN KOROSIF FeCl2 Angga Saputra; Femiana Gapsari; Djarot B. Darmadi
Jurnal Rekayasa Mesin Vol. 13 No. 3 (2022)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v13i3.1244

Abstract

Stress Corrosion Cracking (SCC) is known as a trigger for material failure, especially in Dissimilar Metal Welding (DMW). Although DMW promises wide application in structural design, it is found that there is high SCC mitigation making it prone to failure. Capacitor Discharge Welding (CDW) is one of the best dissimilar metal welding methods. This article observes the weld joints of CDW ASTM A36 and SS 316L against the phenomenon of SCC in a corrosive environment temperature variation of FeCl2 0.5 Molar (30, 40, and 50 0C). The results of the Constant Load Test (CLT) show that the welding threshold strength has decreased significantly due to the increase in the galvanic corrosion current which increases at high temperatures. The stress threshold of specimen T1 with a temperature variation of 30 0C K1cc 360 MPa, the specimen T2 produces a threshold of 216 MPa and the specimen T3 with 144 MPa. It can be concluded that changes in the temperature of the corrosive environment accelerate the galvanic reaction which accelerates the occurrence of corrosiveness in the weld joint. SEM/EDS photo evaluation provides a perfect picture of the corrosive distribution of the fracture surface. At the highest temperature of 50 0C, the surface corrosive rate causes a lot of bubbles and porous pores in the weld fracture, this causes the connection threshold stress to weaken.
PHYSICAL, MECHANICAL, AND MORPHOLOGICAL CHARCTERISTICS OF KAPOK (CEIBA PENTANDRA) TREE BARK AND EPOXY COMPOSITE WITH COATING (AESO) TREATMENT Suparjon Suparjon; Femiana Gapsari; Budi Purnomo
Jurnal Rekayasa Mesin Vol. 14 No. 1 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i1.1218

Abstract

Environmentally friendly composites continue to be developed from kapok tree fiber (Ceiba pentandra) with an epoxy matrix. This study aims to characterize the tensile behavior of single fiber and its composite, the pull-out properties of kapok tree fiber, and morphology of the fiber. Kapok tree fibers were varied in the NaOH solution and the AESO polymer. Single fiber tensile test and pull out refer to the ASTM D3379-75 and ASTM E399 standards, respectively. The composite manufacturing method used in this research was the infusion vacuum resin method with reference to the ASTM D638 standard. The results of the tensile test (composite) showed that the kapok bark fiber with the characteristics of NaOH + Coating had a greater tensile strength (197,88 Mpa), than that without treatment and NaOH treatment. Of all the characteristics of the kapok bark fiber, the highest value of the tensile strength was the fiber treated with NaOH + Coating (KNC). The results of fiber morphology showed proved that the NaOH treatment increased the surface hardness by eliminating the bonds of surface crystallinity, topography, water absorption, unit cell structure and fiber orientation. These results indicate that kapok tree fiber treated with 7% NaOH + coating with AESO polymer has high potential as a structural material to replace wood or textile materials.