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All Journal JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) Jurnal Optimasi Sistem Industri Journal Industrial Servicess Journal of Industrial Hygiene and Occupational Health Jurnal Teknik Industri : Jurnal Hasil Penelitian dan Karya Ilmiah dalam Bidang Teknik Industri Jurnal Serambi Engineering Matrik : Jurnal Manajemen dan Teknik Industri Produksi Indonesian Journal of Industrial Engineering & Management Journal of Community Services in Sustainability
Febriza Imansuri
Politeknik STMI Jakarta
Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Chemistry Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Environmental Science Industrial & Manufacturing Engineering Mechanical Engineering Transportation

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Journal : Indonesian Journal of Industrial Engineering

 1 
PDCA Method Implementation to Reduce the Potential Product Defects in the Automotive Components Industry Fredy Sumasto; Cantika Puspa Maharani; B. Handoko Purwojatmiko; Febriza Imansuri; Siti Aisyah
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 4, No 2: June 2023
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v4i2.19527

Abstract

The research aim to reduce the potential for product defects in the automotive component industry by implementing Plan-Do-Check-Action (PDCA). The application of the PDCA method was carried out in an automotive component manufacturing company in Indonesia which produced SLJ 91 parts as a research object. The causes of the high number of product defects are known at the Plan stage from setting the theme of improvement to the root cause by using a fishbone diagram and 5W+1H analysis. In the Do stage, system improvements are implemented from the solutions generated by the 5W+1H analysis. The repair results are controlled to confirm the results of the repairs made. The corrective actions taken resulted in a reduction in product defects of 2.8% so that they were included in the maximum tolerance for the number of defects in the SLJ 91 part. Based on the results of data processing, analysis, and comparison between before and after implementation, it was found that the defect rate for SLJ 91 products was reduced from 10.8 % to 8%, a reduction in the percentage of 2.8% so that the product reaches the quality target it should be. The results of the repair had a direct impact on the type of dent defects, namely a decrease in the number of defects from 8.6% to 5.3%, so that there was a decrease of 3.3%. The results of the research are implemented and standardized in the action stage so that the improvements made can be maintained in the long term.
Implementation of Measurement System Analysis to Reduce Measurement Process Failures on Part Reinf BK6 Fredy Sumasto; Yesaya Abdi Nugroho; B. Handoko Purwojatmiko; Mohammad Wirandi; Febriza Imansuri; Siti Aisyah
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 4, No 2: June 2023
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v4i2.20212

Abstract

This study aims to reduce the failure of the measurement process on Part Reinf BK6 in the automotive industry which prioritizes accuracy and precision in the process to maintain product quality and customer satisfaction. This study used the measurement system analysis (MSA) method to analyze the Gage R&R on a measurement system, with 2 operators and 10 parts measured with 3 repetitions. The MSA results before improvement showed a Total Gage R&R of 67.80% with a repeatability value of 0.98% and a reproducibility value of 66.82%. The result indicated that the measurement system needs to be improved because the Gage R&R is still above 30%. After improving the measurement process by adding the Go No Go pin as an additional tool, the MSA results show the Total Gage R&R value after the improvement is made to 10.11% with repeatability and reproducibility values of 10.11% and 0% respectively. Based on the results of the study, it can be concluded that the improvements made have a significant effect on the measurement system on Part Reinf BK6. This will improve accuracy and precision in the measurement process, maintain product quality, and increase customer satisfaction. Therefore, improving the measurement system is very important in the automotive industry.
Co-Authors Afrinaldi, Feri Al Kautsar Permana Ali Rachman Hakim Anita Putri Permatasari Ardy Riyanto B. Handoko Purwojatmiko Bayu Samudra Cantika Puspa Maharani Indra Rizki Pratama Laksmi Ambarwati Mohammad Wirandi Muhamad Zen Muhammad Zen Rahmat Dwi Febriyanto Rika Ampuh Hadiguna Safril Septian Adi Cahyo Shabrina Razan Putri Pribadi Siti Aisyah Sumasto, Fredy Yesaya Abdi Nugroho