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Abdul Wahid Arohman
Teknologi Rekayasa Otomotif, Politeknik STMI Jakarta, Jakarta

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Analisis Pengaruh Clearance terhadap Hasil Potong pada Proses Stamping Produk Member Floor Side Inner LH Desy Agustin; Ibnu Syihab; Abdul Wahid Arohman; Edwin Sahrial Solih; Fredy Sumasto
Jurnal Serambi Engineering Vol. 9 No. 1 (2024): Januari 2024
Publisher : Faculty of Engineering, Universitas Serambi Mekkah

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The development of production demands in the automotive industry has resulted in an increase in the need for various shapes and types of metal materials. Components used in automotive industrial production require the strength and durability of metal materials. The products produced in this sector are very diverse, including engine components, vehicle body parts and various vehicle accessories. To be able to meet customer demands for quality and efficiency, adequate production process support tools are needed, of course, such as dies. This tool is very suitable for making products from sheet metal with the same shape and in large quantities in a relatively short time. However, in making printing equipment (Dies) it does not require operation, it requires precise calculations so that accurate process results will be obtained, especially in calculations and clearance accuracy. Efforts to improve quality and efficiency in the product manufacturing process, for this reason, an analysis and improvement of the clearance of the cut results on SPC440 material with a thickness of 1 mm for the Member Floor Side Inner Lh product was carried out. The results of the improvement in the clearance of the part were able to optimize the clearance value from 0.06mm to 0.075mm
Redesain Dies Proses Blank-Pierce dengan Penyesuaian Mesin Press Guna Meningkatkan Efisiensi Produk Reinforcement Quarter Panel Extension RH/L Desy Agustin; Ibnu Syihab; Sanurya Putri Purbaningrum; Abdul Wahid Arohman; Indra Rizki Pratama
Jurnal Serambi Engineering Vol. 9 No. 2 (2024): April 2024
Publisher : Faculty of Engineering, Universitas Serambi Mekkah

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Abstract

The redesign of the die design in the blank-pierce process for the RH/LH quarter panel extension reinforcement product was carried out using field observations to obtain actual data. The production process consists of five stages: blanking, piercing, restriking, bending and forming. Meanwhile, in the redesign process, the RH/LH quarter panel extension reinforcement product is evaluated in the blanking and piercing die processes. Cycle time analysis after the tool design has been redesigned shows the potential for increasing efficiency by reducing process time. MPP data is used as a guide for die design with relevant machine specifications, die size and materials. Machine pressure and tonnage calculations were carried out for the current die design and the revised version, showing significant improvements in production efficiency. The die redesign was carried out to increase output per stroke and to use more sophisticated automation processes. The results of this research show that improved die design can increase production efficiency and productivity by reducing the number of strokes required and properly adjusting machine capacity.