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Optimization of Production Processes through Lean Manufacturing Techniques in the Automotive Industry Dewadi, Fathan; Suhara, Ade; Aulia Nanda, Rizki; Karyadi, Karyadi; Amir, Amir
Engineering and Technology International Journal Vol 6 No 02 (2024): Engineering and Technology International Journal (EATIJ)
Publisher : YCMM

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55642/eatij.v6i02.795

Abstract

The objectives of this study are to identify and analyze the most effective Lean Manufacturing techniques in improving the efficiency of the production process in the automotive industry and identify the types of waste that occur in the automotive production process and develop strategies to reduce or eliminate them through the application of Lean ManufacturingMethod in this study is to identify the main themes in the literature regarding Lean Manufacturing techniques, implementation challenges, and impacts on production efficiency and quality, combine the analysis results to provide a comprehensive picture of Lean Manufacturing implementation, including best practices and recommendations, assess the quality and relevance of the literature, and identify gaps in existing research. Lean implementation often faces challenges such as change resistance, resource limitations, and the need for intensive training. Literature studies note that successful Lean implementation depends on managerial support and organization-wide commitment. Lean techniques are proven to improve production efficiency by reducing cycle time, decreasing lead time, and improving material flow. 5S techniques improve organization and cleanliness in the workplace. Identification of the types of waste in the automotive production process can significantly reduce or eliminate such waste. Well-implemented Lean techniques can reduce costs and improve product quality simultaneously, providing mutually supportive benefits and increasing customer satisfaction and company profitability.
Penerapan Simulasi Finite Element Terhadap Material Polylactic Acid Untuk Aplikasi Deker Kaki Aulia Nanda, Rizki; Oktapian, Rizki; Taufik Ulhakim, Muhamad
ARMATUR : Artikel Teknik Mesin & Manufaktur Vol. 5 No. 2 (2024): ARMATUR: Artikel Teknik Mesin dan Manufaktur
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/armatur.v5i2.5533

Abstract

The Global Burden of Disease Report predicts that traffic accidents will rise from the 9th to the 3rd leading cause of death and disability by 2030. Motorized accidents pose a risk of knee impact during falls, which is a common hazard in various activities, particularly when riding a motorcycle. In some cases, personal protective equipment such as leg pads or decks are necessary. The utilization of PLA as a material for 3D printed footwear is an intriguing innovation. This research aims to manufacture a foot plug using 3D printing to practically determine the material's mechanical properties and simulate finite elements to achieve desired results, including lightweight (flexibility), customization, rapid prototyping, and ergonomic design integration. The ASTM D638 Type I specimen and foot plug were made of Polylactic Acid + Sunlu. The tensile test resulted in an average Tensile Strength (σ TS) of 28.03 Mpa, Displacement (u) of 4.98 mm, Elongation at break (δ) of 8.74%, and Modulus of Elasticity (E) of 0.319 Gpa. The finite element simulation showed that the maximum stress remained below the yield strength limit, with a safety factor of 2.03 in this research foot plug
A Comprehensive Investigation of Deep Drawing Processes for a 2-Inch Diameter Dop-pipe Cap: Numerical and Experimental Analysis Tikamori, Ghazi; Patya, Dhea Intan; Sukarman, Sukarman; Aulia Nanda, Rizki; Mulyadi, Dodi; Khoirudin, Khoirudin; Amir, Amir; Rokhman, Taufiqur; Safril, Safril
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6101

Abstract

The persistent challenges in material forming processes arise from recurrent issues encountered during the deep drawing process, particularly involving cracks and deviations from standard thickness dimensions. This article investigates the deep drawing process using both experimental and numerical methodologies. The experimental approach employs a 40-ton capacity power press machine, while the numerical method utilizes the ABAQUS student version software. SPCC-SD (JIS G3141) is the selected material for producing a Dop-pipe 2-inch diameter pipe cap in both approaches. Noteworthy findings include the highest positive and negative correlations observed in elements E 46 and E 48, with values of 0.715 and -0.933, respectively. Minimal disparities, averaging around 4.6% for all components, were evident between the experimental and numerical methodologies. The numerical approach yielded predictive results identifying potential issues in elements E 47 and E 48. This observation did not reveal instances of tearing failure but instead showcased an increase in thickness due to a higher axial force between the dies and punched-in components. The study successfully and accurately predicted product thickness for all components, presenting a contrast with outcomes obtained through the experimental method. Furthermore, this research advances the deep drawing process, extending its applicability to broader material forming applications and ultimately enhancing overall production process efficiency.