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Journal of Engineering and Management in Industrial System

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Published by Universitas Brawijaya

ISSN : 23383925 EISSN : 24776025 DOI : -

Core Subject : Engineering,

Industrial & Manufacturing Engineering

Journal of Engineering and Management in Industrial System is a peer reviewed journal. The journal publishes original papers at the forefront of industrial and system engineering research, covering theoretical modeling, inventory, logistics, optimizations methods, artificial intelligence, bioscience industry and their applications, etc.

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Articles 154 Documents

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PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING Muharom Muharom; Sudjito Soeparman; Yudy Surya Irawan
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

A paper company produces many kind of papers where notebooks are its main products. The production approach is make to order. At the completion of the production processes indicates delays due to long lead times. Long lead time of production reduces the company's flexibility and speed of response to customers. The company should shorten the lead time. Shortening lead time, the speed customer response will be faster, the productivity will be increasing and utilization of production resources will more effective. This study propose the use of Value Stream Mapping (VSM) method to overcome it. VSM will identify wastes that can be eliminated, so the company can reduce production costs, meet customer demand, and also increase the company's revenue and market share. The observation identifies wastes in the HC Folio production processes, such as waiting, transportation and unnecessary inventory. Based on the significant wastes, it proposes some improvements to repair the transportation and waiting wastes. To handle work in process parts, the study recommends to implement of rails and trains. It will reduce production time that decreases from 66,828 hours 49 minutes 48 seconds to 30,938 hour 56 minutes 24 seconds.

UPAYA PENINGKATAN PRODUKTIVITAS BERDASARKAN ANALISIS PENGARUH KESELAMATAN, KESEHATAN KERJA, DAN LINGKUNGAN (K3L) TERHADAP PRODUKTIVITAS TENAGA KERJA DI PABRIK GULA PT. KREBET BARU MALANG Sidi Na'ali; ING Wardana; Rudy Soenoko
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

In industrialization we need to improve productivity and efficiency which it helps to challenge and can produced high performance product. One of factor that influence productivity is about safety, healthy and environment where we work. We could said that because K3L could build competent, professional and skilled worker. This research measure about relationship between safety, healthy, and environment variable with productivity worker. We use Structural Equation Modeling (SEM) to examine data because with SEM, we will get simultaneous causality relationship between variable. With considering variable that influence in productivity, we can give some recommendation to improve productivity. Based on data and result we got some variable that give significant influence, such as: comprehension in vision and mission in K3L, fire extinguisher availability, safety sign utilization, K3L training, machine jig and fixture completeness, machine lay out and tool storage, machine and tool maintenance. Healthy variable that influence productivity is salary, scholarship, disable factor from worker, worker competence, optimize polyclinic, optimize medical personal, accident assurance. Environment variable that influence productivity is trash bin availability, good lighting, processing waste, good air circulation, safety from danger in work environment, good temperature, bathroom sink availability, and WC avalialbility.

HAZARD ANALYSIS AND CRITICAL CONTROL POINT (HACCP) PRODUKSI MALTOSA DENGAN PENDEKATAN GOOD MANUFACTURING PRACTICE (GMP) Muhammad Hermansyah; Pratikto Pratikto; Rudy Soenoko; Nasir Widha Setyanto
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

This study describes a series of treatment processes and functions of each stage in the production process and the conditions of maltose product with GMP parameters are implemented by the application of HACCP is equipped with Work Instructions CCP. The study was conducted with qualitative data analysis, by comparing the data and the results of observations with the relevant literature, in the form of articles, research journals, and generally accepted standards, although the calculation of GMP with some quantitative data. Through the resulting composition of the seven studies document the HACCP assessment, include: (1) Establishment of HACCP team, (2) Description of Products and Processes, (3) Purposes and Consumer Products, (4) Process Flow Diagram, (5) Hazard Identification, (6 ) Determination of the CCP, and (7) Worksheet CCP. Documents 1, 2, and 3 have been prepared to review and revise the existing old documents, while the documents 4 to 7 is a new document. The seven documents is then also equipped with Work Instruction documents CCPs to facilitate labor in monitoring and control of critical control points (CCPs). The results showed maltose production process generally consists of four main phases, including: likuifikasi, saccharification, purification (filtration and ion processes), and concentration.

PENGUKURAN KINERJA PADA PERUSAHAAN FURNITURE DENGAN MENGGUNAKAN METODE PERFORMANCE PRISM DAN ANALYTICAL HIERARCHY PROCESS Sri Widiyawati; Sudjito Soeparman; Rudy Soenoko
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Performance measurement method, Performance Prism, was used to improve performance measurement method in this furniture company. Until now, performance measurement system in this company haven’t represented overall organizational performance since it only used performance measurement based on individual ability. Performance measurement using Performance Prism method was used because it could reflects the needs and desire of each identified stakeholder within company. This performance measurement is an integrated measurement, encompassing all company aspects (stakeholder) which related with stakeholder satisfaction and stakeholder contribution for the company. Performance measurement in this study also supported by several other methods such as weighting with Analytical Hierarchy Process (AHP) to determine priority scale of each KPI, Scoring System using Objectives Matrix (OMAX) and Traffic Light System to determine total index value of company in corporation level and category of those indices. Results of performance measurement in this company using Performance Prism indicated 79 KPI’s consist of 17 KPIs on Investor perspective, 16 KPI’s on Customer perspective, 16 KPI’s on Employee perspective, 15 KPI’s on Supplier perspective and 15 KPI’s on Regulator perspective. Based on performance measurement calculation using Objective Matrix and Traffic Light System, it obtained total index value 5,8364. This showed that performance of this furniture company still yet to reach desirable performance thus it would need some improvement in this matter.

INTEGRASI SERVQUAL DAN QUALITY FUNCTION DEPLOYMENT UNTUK PENGUKURAN KUALITAS LAYANAN (STUDI KASUS: PROGRAM STUDI PENDIDIKAN TEKNIK MESIN, UNIVERSITAS PALANGKA RAYA) Wiyogo Wiyogo; Surachman Surachman; Rudy Soenoko; Nasir Widha Setyanto
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Services in Program Studi Pendidikan Teknik Mesin (PSPTM) still has drawbacks, among other complaints for cleanliness wc, and class. This indicates or identifies a student dissatisfaction against poor service. Service has 5 dimensions, namely tangible dimension, responsiveness, reliability, assurance, empathy is to be seen to solve the existing problems. Analytical techniques is used SERVQUAL approach and Quality Function Deployment (QFD). Calculation results gap between perception and expectation would then be prioritized using the Pareto principle to acquire the attributes which are important for repair. In the academic service attributes availability of toilets has the highest gap value at -2,70 , while at the administrative service, on-time attendance officer has a gap value of -1,74. From the House of Quality on academic services obtained 33 attributes as recommendations for improvements such as fixing a broken toilet, maximize existing bandwidth. Meanwhile, in the administrative services generated 21 attributes priority, such as scheduling workers, implementing SOP service, encourage officers to be more proactive in serving students.

PERBAIKAN FASILITAS KERJA MEMBATIK DENGAN PENDEKATAN ERGONOMI UNTUK MENGURANGI MUSCULOSKELETAL DISORDERS Krishna Tri Sanjaya; Slamet Wahyudi; Rudy Soenoko
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Small and middle enterprises have been the important part of the economic of a nation or a local. Karang Write-Batik is one industrial center which is located at Karang Village, Semanding Subdistrict, Tuban District. Early observation shows that various processes within the production of Write-Batik are conducted without considering ergonomic aspects, such as work method and work facility. It may result in complaint and even muscle injury which is called Musculoskeletal Disorders (MSD’s) Many pronlem of pain perceived by workers are caused by less ergonomic work position or work posture. It may also be evident because the less correspondence between work equipment and workers’ anthropometry size. To measure workers’ musculoskeletal injured, the author uses Standard Nordic Questionnaire (SNQ) and to assess work posture, Quick Exposure Check (QEC) is used. The reduction of workers’ musculoskeletal injuredt can be realized by improving work facility based on workers’ anthropometry size. Result of early measurement of exposure level of several parts of body indicates that the exposure level of the back is 26, while that of the arm is 30, that of the hand wrist is 26, and that of the neck is 16. After the improvement of work facility, workers’ complaint is reduced and so is exposure level. The exposure level with the improved work facility is shown as follows: the exposure level of the back is 22, while that of the arm is 22, that of the hand wrist is 22 and that of the neck is 14.

ANALISIS PENGUKURAN KINERJA RUMAH SAKIT DENGAN MENGGUNAKAN METODE PERFORMANCE PRISM Amanda Nur Cahyawati; Pratikto Pratikto; Rudy Soenoko
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Good performance measurement is a measurement that covers all aspects of the stakeholders include investors, customer, employees, suppliers, regulators and communities. There is only one performance measurement that covers all aspects of stakeholders by using performance prism methods. Hospital X Malang is one example of an organization that use traditional performance measurement. Performance measurement has been done based on the financial side only, while the other aspects less noticed. Performance prism in this study aided by Analytical Hierarchy Process (AHP) and scoring system which includes objectives matrix and traffic light systems. The results was obtained 99 KPI consists of 17 investors, 35 customer, 16 employee, 15 supplier and 16 regulators and the community. Total index of the objective matrix is 7.9 and based on the traffic light system is in the yellow category.

MINIMASI WASTE UNTUK PERBAIKAN PROSES PRODUKSI KANTONG KEMASAN DENGAN PENDEKATAN LEAN MANUFACTURING Danang Triagus Setiyawan; Sudjito Soeparman; Rudy Soenoko
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Packaging Factory have activities in bag production. In order to increase the productivity, the company should manage the activities to increase valued added and decrease several waste. This study was purpose for analyzed the caused problems of waste, and give recommendation for minimizing the waste. The problem solving at the study was using lean manufacturing concept approach. The waste identification began with identification of current state value stream mapping with weighting the waste in order to understand the root of problem within production process. The detail mapping selection was using Value Stream Analysis Tools (VALSAT). Root Cause Analysis was used in order to understanding the root of problem for production process followed by FMEA for understanding the improving priority which has to be done. From the data analysis result, we found that the most dominant waste order is defect, waiting, inventory, excessive transportation.The mapping detail used for analysis process as Process Activity Mapping Supply Chain Response Matrix and Quality Filter Mapping. From the result of study we found the decreasing of production time from 138.4 minute to 119.4 minute. Decreasing lead time process could reach 13,7% comparing before the recovery step.

UPAYA PENINGKATAN PELAYANAN TERHADAP KEPUASAN MAHASISWA BERDASARKAN HASIL ANALISIS METODE SERVQUAL DAN REGRESI LINIER BERGANDA (Studi Kasus Jurusan Teknik Mesin Universitas di Malang) Sujatmiko Sujatmiko; Purnomo Budi Santoso; Rudy Soenoko; Murti Astuti
Journal of Engineering and Management in Industrial System Vol 1, No 1 (2013)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Recorded approximately 27 universities in this city is increasingly fierce competitive situation from time to time, causing many colleges difficult to increase the number of students [1]. Department of Mechanical Engineering at the University contained in Malang has not identified the quality of service and support strategy for the satisfaction level of students so as to improve the quality of students. In this research use corporation of SERVQUAL method and multiple linear regression to analyze the results of the questionnaire. This processing produces Gap values and linear regression analysis, it can be calculated the value of Servqual that known and will be prioritized for enhanced service quality. Conclusions and recommendations in order to get improved quality of improvement efforts of the priority criteria for enhanced quality service. Based on data processing using multiple linear regression analysis only tangible dimension that significantly to improve overall satisfaction. To prioritize the improvement of his physical condition improved following completion of facilities and infrastructure improvements in the information media (internet), completeness of facilities and infrastructure improvements in the lecture, the addition means supporting information, improved seating and desks Conditions comfortable class, classroom hygiene, completeness of facilities improvement and infrastructure in the library, improvement classroom air circulation, comfortable classroom temperature, comfortable classrooms lighting.

APLIKASI TEKNIK QUALITY FUNCTION DEPLOYMENT DAN LEAN MANUFACTURING UNTUK MINIMASI WASTE Arief Rahmawan; Sugiono Sugiono
Journal of Engineering and Management in Industrial System Vol 2, No 1 (2014)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

The aim of the paper is to reduce wastes in manufacturing process by integrating QFD and lean concepts manufacturing. Optimize the amount of waste can be considered as the voice of consumers e.g. how the management manufacturing eliminated the defect of the product. Some companies have implemented both the integration but not fully eliminate waste entirely. Hence, the modification of QFD & lean concept integration is still open chance to get better in waste (defect) elimination. The study is started with a preliminary survey and assesses the theory to define both methods. Pareto diagram is employed to determine the level of interest which has priority waste and further analyzed with QFD achieved. The result shows that a unique standard operating procedure (SOP) is very important for every department.

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