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All Journal JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) Journal Industrial Servicess Jurnal Teknik Industri : Jurnal Hasil Penelitian dan Karya Ilmiah dalam Bidang Teknik Industri Jurnal Serambi Engineering Jurnal INTECH Teknik Industri Universitas Serang Raya Matrik : Jurnal Manajemen dan Teknik Industri Produksi Diseminasi : Jurnal Pengabdian kepada Masyarakat Indonesian Journal of Industrial Engineering & Management Journal of Industrial View Journal of Community Services in Sustainability Serambi Engineering
Sumasto, Fredy
Jurusan Teknik Industri Otomotif, Politeknik STMI Jakarta
Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Chemistry Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Energy Engineering Environmental Science Industrial & Manufacturing Engineering Mechanical Engineering Transportation

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Journal : Jurnal Serambi Engineering

 1 
Perancangan Tata Letak Gudang dengan Membandingkan Metode Dedicated Storage dan Class Based Storage (Studi Kasus: Perusahaan Komponen Otomotif) Febriza Imansuri; Rahmat Dwi Febriyanto; Indra Rizki Pratama; Fredy Sumasto; Siti Aisyah
Jurnal Serambi Engineering Vol 8, No 4 (2023): Oktober 2023
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v8i4.6957

Abstract

PT HMG is an injection molding company that is a subcontractor of PT Ichikoh Indonesia. The variety of product types produced and the irregular placement of products belonging to subcontractors PT Ichikoh Indonesia resulted in a buildup of products, which resulted in ineffectiveness in searching for goods and moving goods. This problem can result in longer handling times and longer handling distances. Based on these problems, PT HMG decided to add a storage area as a warehouse, which will function as a place to store products belonging to subcontractor PT Ichikoh Indonesia. So, it is necessary to design a layout so the products are neatly arranged and make it easier for warehouse operators to search and handle them using dedicated storage and class-based storage methods. The distance obtained using the dedicated storage method was 9,013 m, and the handling time was 180,277 minutes. Meanwhile, using the class-based storage method, the transfer distance was 10,180 m, and the handling time was 203,601 minutes. The selected warehouse layout design is a layout with a dedicated storage method.
Perancangan Hydraulic System Dalam Rangka Mendukung Dies Clamping Pada Mesin Press Seyi SN2-300 di PT Ganding Toolsindo Edwin Sahrial Solih; Vebriyanti Hayoto; Sanurya Putri Purbaningrum; Fredy Sumasto; Desy Agustin
Jurnal Serambi Engineering Vol 8, No 4 (2023): Oktober 2023
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v8i4.6888

Abstract

The problem faced by the PT Ganding Toolsindo company is that it still takes a long time to set the dies on the Seyi SN2-300 Press Machine, this is due to the long process of tightening and releasing the bolts, so it requires a proposed work aid design to shorten the process time for tightening and releasing the bolts. bolt on the die. This research aims to design work aids in the form of a hydraulic system to support die clamping in tightening the dies. The method used in this research is designing tools for the hydraulic system when setting up dies on a press machine. The results obtained by this research are in the form of a hydraulic system design that supports dies clamping during internal press machine setup where this tool can eliminate the operator's work in tightening and releasing bolts during the dies setup process on the Seyi SN2-300 Press Machine at PT Ganding Toolsindo. The design of this hydraulic system is described using CAD software which is based on calculations and dimensions of the dies used in the press machine.
Meningkatkan Produktivitas di Sektor Otomotif (Studi Kasus: Yantos Truck Seat Service) Fredy Sumasto; Ardy Riyanto; Indra Rizki Pratama; Febriza Imansuri; Anita Putri Permatasari; Septian Adi Cahyo; Shabrina Razan Putri Pribadi
Jurnal Serambi Engineering Vol 8, No 4 (2023): Oktober 2023
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v8i4.6898

Abstract

This research identifies and addresses the waste problem at Yanto's Truck Seat Service, with the main focus on measuring seat dimensions and marking the leather and foam. This waste occurs because seats with the exact dimensions are often re-measured, resulting in inefficient use of resources. To solve this problem, we developed a tool in the form of a mall or jig that facilitates the measurement of upholstery dimensions and the cutting of leather and foam. Through this improvement, we reduced the number of work elements before the improvement from 21 to 20. The process of measuring seat dimensions and cutting leather and seat foam was eliminated from the production process. As a result, the production time was significantly reduced by 884 seconds. Before the improvement, the production time reached 5276.33 seconds per unit; after the improvement, it became 4392.33 seconds per unit. This improvement also positively impacts daily production, which can now reach the target of 3 units per day. Takt time in the production process before the improvement was 4800 seconds per unit, multiplied by 3 units, which is 14,400 seconds for 3 units. With this improvement, the production time is faster than the takt time. Future research can consider improving the layout of Yanto's Truck Seat Service to further increase the efficiency of the production process, given that there is still potential for improvement in reducing the time required to move between processes.
Peningkatan Value Added dalam Industri Tahu melalui Penerapan Lean Manufacturing dan Analisis Waste Fredy Sumasto; Muhammad Raihan Akbar; Shafiratul Fajri Harisul Husna; Indra Rizki Pratama; Isma Wulansari; Muhamad Fahrul Rozi; Ahlan Ismono
Jurnal Serambi Engineering Vol 8, No 4 (2023): Oktober 2023
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v8i4.6876

Abstract

Productivity is the most vital part of the food industry as it is one of the priority industries in Indonesia. PD. Saluyo is an industry that produces tofu, which needs to increase production efficiency to meet market needs. The problem in the tofu production process is the high waiting time during soybean soaking. The approach used in this research is lean manufacturing by mapping the process using Value Stream Mapping so that Value Added, Non-Value Added and Necessary Non-Value Added activities can be mapped. Further, Value Added, Non-Value Added and Necessary Non-Value Added data processing is weighted in VALSAT to determine the most significant waste and mapped through PAM. The mapping results obtained a VA of 3,29%, NVA of 90,64% and Necessary Non-Value Added of 6,06%. Based on the results of the VALSAT calculation, the most significant waste is found in time waiting and unnecessary motion. These results are re-mapped in PAM for further analysis using the Cause-Effect Diagram. The analysis results of PAM and the Cause-and-Effect Diagram proposed improvements to change the soaking process method using hot water and create a new SOP to adjust to the proposed production process. The results of the proposed improvements can increase the value added by 0,07% from 3,29% to 3,36%.
Reduksi Waktu Set up Pekerjaan Penggantian Ban Sepeda Motor dengan Metode Single Minute Exchange of Dies Indra Rizki Pratama; Fredy Sumasto; Febriza Imansuri; B. Handoko Purwojatmiko
Jurnal Serambi Engineering Vol 8, No 4 (2023): Oktober 2023
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v8i4.6854

Abstract

Currently, almost every household in Indonesia has a motorbike, this is certainly a business opportunity. One of the most important components of a motorbike is the tire which functions to reduce vibration and protect the wheel from wear and damage. The business environment operating in the automotive sector needs to create high-quality goods or services to increase customer satisfaction. Costs in the company's productive processes must be reduced to achieve effectiveness. The object of this research is the XYZ Tire Workshop located in East Jakarta. In a day, the XYZ Ban workshop can provide up to 25 to 30 motorbike tire changes. Meanwhile, the workforce on duty is only 2 mechanics and the quantity of tools is limited. This causes delays and makes customers have to wait quite a long time before their motorbike can be worked on. The Single Minute Exchange of Dies (SMED) method which is included in lean tools is the key to reducing set-up process time. In general, SMED aims to standardize and simplify operating processes. The SMED technique is used as an element in Total Productivity Maintenance (TPM) in various studies to achieve lean manufacturing. Based on research data, the set-up time before implementing SMED was 177 seconds. After implementing the SMED method, the setup time was 126 seconds. This shows that the SMED method can reduce set-up time by 51 seconds.
Co-Authors Abdul Wahid Arohman Adhitya Nugraha Duwan Putra Adrian Januar Wahab Ahlan Ismono Ahlan Ismono Al Kautsar Permana Aldi Maulana Ali Rachman Hakim Anita Putri Permatasari Ardy Riyanto Arif Dzulfikar Arif Muttaqin B. Handoko Purwojatmiko Bayu Samudra Busharmaidi Cantika Puspa Maharani Desy Agustin Desy Agustin Edwin Sahrial Solih Edwin Sahrial Solih Edwin Sahrial Solih Edwin Sahrial Solih Emi Rusmiati Emi Rusmiati Febriza Imansuri Febriza Imansuri Febriza Imansuri Feby Gusti Dendra Ibnu Syihab Indra Rizki Pratama Indra Rizki Pratama Indra Rizki Pratama Isma Wulansari Isma Wulansari Kristofer Simanjuntak Laksmi Ambarwati Mohammad Wirandi Muhamad Fahrul Rozi Muhamad Zen Muhammad Raihan Akbar Muhammad Riezqi Ibrahim Muhammad Ryas Anugrah Sahnun Muhammad Zen Putra Satria Rafi Ramadhani Jiwanto Rahmat Dwi Febriyanto Rahmat Dwi Febriyanto Reza Melliyanno Putra Aji Rifqi Syahputra Awani Safril Sanurya Putri Purbaningrum Sanurya Putri Purbaningrum Septian Adi Cahyo Shabrina Razan Putri Pribadi Shafiratul Fajri Harisul Husna Siti Aisyah Sri Hasyib Saputri Supardi Teguh Fathurohman Vebriyanti Hayoto Yesaya Abdi Nugroho