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Optimization of Tensile-Shear Strength in the Dissimilar Joint of Zn-Coated Steel and Low Carbon Steel Sukarman Sukarman; Amri Abdulah; Jatira Jatira; Dede Ardi Rajab; Rohman Rohman; Choirul Anwar; Yulfian Aminanda; Muhammad Ali Akbar
Automotive Experiences Vol 3 No 3 (2020)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1145.093 KB) | DOI: 10.31603/ae.v3i3.4053

Abstract

The present study features analytical and experimental results of optimizing resistance spot welding performed using a pneumatic force system (PFS). The optimization was performed to join SECC-AF (JIS G 3313) galvanized steel material with SPCC-SD low carbon steel. The SECC-AF is an SPCC-SD (JIS G 3141) sheet plate coated with zinc (Zn) with a thickness of about 2.5 microns. The zinc coating on the metal surface causes its weldability to decrease. This study aims to obtain the highest tensile-shear strength test results from the combination of the specified resistance spot welding parameters. The research method used the Taguchi method using four variables and a combination of experimental levels. The experimental levels are 2-levels for the first parameter and 3-levels for other parameters. The Taguchi optimization experimental results achieved the highest tensile-shear strength at 5049.64 N. It properly worked at 22 squeeze time cycles, 25 kA of welding current, and 0.6-second welding time and 12 holding-time cycles. The S/N ratio analysis found that the welding current had the most significant effect, followed by welding time, squeeze time, and holding time. The delta S/N ratio values were 1.05, 0.67, 0.57 and 0.29, respectively.
Multi-objective Optimization of Sansevieria Trifasciata Fiber Reinforced Vinyl Ester (STF/VE) Bio-composites for the Sustainable Automotive Industry Apang Djafar Shieddieque; Mardiyati Mardiyati; Sukarman Sukarman; Bambang Widyanto; Yulfian Aminanda
Automotive Experiences Vol 5 No 3 (2022)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.7002

Abstract

Bio-composite materials have taken an extensive interest in research over the years due to their excellent properties, such as excellent mechanical and physical properties, stiffness, and low density/lightweight. The exceptional properties of bio-composite materials have had a widespread application in several industries, such as; the packaging industry, construction, automotive, and other related engineering fields. This research investigates mechanical, physical, and microstructure properties of Sansevieria Trifasciata (STE) natural fiber, -reinforced Vinyl Ester (STF/VE) bio-composite. The mechanical and physical properties of STF/VE bio-composites, including the tensile strength and density, are investigated through fibre preparation, orientation, and fibre volume fraction parameters. The STF/VE bio-composite tensile strength coupon is manufactured using the bio-composite transfer moulding (BTM) process and with pressure moulding. The Taguchi experimental design and analysis of variance (ANOVA) are selected to investigate the effect of variables on the mechanical properties model. The alkali preparation of STF, unidirectional fibre orientation, and fibre volume fraction improve tensile strength. Non-alkali treatment and random fibre orientatio, on the other hand, result in a reduction of density. The results of the ANOVA analysis show that the fibre volume fraction (wt.%) is the variable that most significantly affects the tensile strength and density responses, with contributions of 50.57% of tensile strength and 51.34% of density, respectively. Based on the optimization results, the STF/VE with alkali treatment, unidirectional, and 15 w.t.% is chosen as the best bio-composite formulation, with the best tensile strength-density balance. It indicates that the optimum parameter was successfully achieved among the samples examined in this work.