Tjuk Oerbandono
Jurusan Teknik Mesin Fakultas Teknik Universitas Brawijaya

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Pengaruh Rasio Laju Alir Gas Nitrogen-Hydrogen serta Gas Pressure pada RF Plasma Nitriding terhadap Surface Hardness Spesimen SUS304 Oerbandono, Tjuk
Jurnal Rekayasa Mesin Vol 7, No 1 (2016)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (449.283 KB) | DOI: 10.21776/ub.jrm.2016.007.01.1

Abstract

RF Plasma nitriding was done on the specimen SUS304. This research had aim to obtain a high surface hardness value as a result of flow rate ratio of Nitrogen-Hydrogen. The experimental research consisted of three models. Each experimental model used varying parameters and constant parameters. Micro Vickers Hardness test was used for testing each specimen of the experimental models. The varying parameters of first experimental model were times of plasma nitriding, ie, 1 hour, 2 hours, 4 hours and 8 hours. The constant parameters were RF-Power Voltage = 250 Volts, DC-Bias Voltage = 500 Volts, N2= 100 (ml/min), H2= 20 (ml/min), Gas pressure (P) = 70 Pa and Heater Temperature (T) = 420oC. The second experimental model contained three varying parameters of nitrogen gas pressure ie, 50 Pa, 60 Pa and 70 Pa. The constant parameters of second experimental model were time of plasma nitriding (t) = 8 Hours, RF-Power Voltage = 250 Volts, Heater Temperature (T) = 420oC, N2 = 140 (ml/min), H2= 20(ml/min). The first and second experimental models had same configuration. The third experimental model used three variations of nitrogen flow rate, ie, 140 (ml/ min), 160 (ml/min), 180 (ml/min). The constant parameters were time of plasma nitriding (t) = 4 hours, RF-Voltage = 250 volts, The Heater temperature (T) = 420oC; H2 = 20 (ml/min), DC-Bias Voltage = 500 Volts, the gas pressure (P) = 60 Pa. The configuration of third experimental model was different with the configurations in first and second experimental models. Surface hardness Values of first experimental model were 379 HV, 348 HV, 474 HV and 387 HV. Surface hardness values of second experimental model were 586 HV, 607HV, 249 HV. Surface hardness values of third experimental model were 313 HV, 574 HV, and 677 HV. from the results were known that nitrogen-hydrogen flow rate ratio into vacuum chamber and gas pressure influenced the surface hardness of SUS304 specimen. The highest surface hardness value of 677 HV was happened at gas pressure of 60 Pa, nitrogen flow rate of 180 (ml/min) and hydrogen flow rate of 20(ml/min).
Variasi Kekencangan Mula (Pre-Tension) Satu Arah pada Reinforcement Fibre Panel Komposit terhadap Kekuatan Tarik Oerbandono, Tjuk; Wardhana, Bayu Satriya; K., Praisy Meivy; Sonief, Achmad As’ad
Rekayasa Mesin Vol 5, No 2 (2014)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

Composites consist of more than one type of material that is designed to get a combination of the best characteristics of each constituent components. This research was conducted to determine the effect of variations in one direction of the pre tension on reinforcement fibre to the tensile strength of composite panel. The produced composite composed of woven roving type E-glass fibres and polyester resin 108. The resulted composites were made by hand lay-up method. The applied pre tension variations in the experiment are 0N, 5N, 10N, 15N, and 20N. Tensile testing was done by using a universal tensile testing machine in accordance with ASTM D 3039. From the measurements known that the applied pre tension on reinforcement fibre influence the tensile strength of the composite. Variations of pre tension from F = 0 N up to F = 20 N showed that the composite’s tensile strength tend to increase. Reinforcement fibre without pre tension or F= 0 N has the lowest tensile strength value 235.33 N/mm2, while the highest tensile strength of composite 367.02 N/mm2 belong to the reinforcement fibre with one direction pre tension of 20 N.Keywords: Pre-Tension, Reinforcement Fibre, Composite Panel, Tensile Strength
Kekuatan Tarik Dan Porositas Silinder Al-Mg-Si Hasil Die Casting Dengan Variasi Tekanan Irawan, Yudy Surya; Oerbandono, Tjuk; Agus Aristiyono, Dian Fitria; Pratikto, Pratikto
Jurnal Rekayasa Mesin Vol 4, No 1 (2013)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

Tensile strength and porosity of die-casted Aluminum Alloys Al-Mg-Si with various applied pressure were investigated. Al-Mg-Si was melt in the electric induction crucible with temperature of 850 degree Celsius. Melt aluminum was poured in the metallic mould that pre-heated in 150 degree Celsius. Melt aluminum was pressed by the plunger with pressure of 0.1, 10, 30, and 50 MPa and held for 5 minutes. After aluminum was solidified, specimens for tensile strength and porosity test were machined. Tensile strength, porosity test and microstructure observation were conducted. Results of tensile strength and porosity test show that the higher plunger pressure, porosity becomes lower and tensile strength of specimens to be higher. Maximum tensile strength occurs in the specimens that pressed in 50 MPa. It occurs due to minimum porosity and small grains of microstructure in the specimens.Keywords : Aluminum, Die casting, Pressure, Tensile Strength, Porosity, Microstructure
Purifikasi Biogas Sistem Kontinyu Menggunakan Zeolit Sugiarto, Sugiarto; Oerbandono, Tjuk; Widhiyanuriyawan, Denny; Permana Putra, Faruq Syah
Jurnal Rekayasa Mesin Vol 4, No 1 (2013)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

The continued development of the technology industry and the rapid depletion of petroleum energy the need for alternative sources of renewable energy to be a very important consideration. Biogas is a renewable energy that has great potential as an alternative energy. The content consists of CH4 biogas as fuel around 50-80% and CO2 as an impurity around 27-45%. With the CO2 gas can affect the purity of CH4 in biogas womb. Therefore, to get the maximum quality of biogas purification necessary. The research was done by making purification equipment (purifier) with zeolite granular solid filler mounted on a biogas digester system continue. Purification processes varying on zeolite layer that fills the purifier is 1, 2, 3, 4, and 5 layer. All walks take a purification process for 60 minutes and observed every 15 minutes. The results showed that the increasing time between biogas purification with zeolite, the CO2 levels tend to decline with the lowest percentage of 21.3% and CH4 levels increase with the highest percentage of 74.7%. This is due to the increasing time of purification, CO2 absorbed in the zeolite structure more and more. So with the absorption of CO2 by the zeolite, the resulting levels of CH4 has increased. In addition to the greater number of zeolite layers become increasingly declining CO2 and CH4 levels increase. This is because the more the number of layers of filler, wide contact area between the biogas by zeolite increasingly large that CO2 is absorbed by the zeolite increased.Keywords: Zeolite, CO2, CH4, purification, biogas continuous system
Pengaruh One Direction Pre-Tension pada Reinforcement Fibre terhadap Kekuatan Tarik dan Impact Fibre-Powder Reinforcement Hybrid Composite Gumilar, Gilang; Oerbandono, Tjuk; Wardhana, Bayu Satria
Rekayasa Mesin Vol 8, No 3 (2017)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (371.306 KB) | DOI: 10.21776/ub.jrm.2017.008.03.2

Abstract

Nowadays, industrial manufacturing needs environmentally and friendly material and has special properties which are difficult to obtain from the metal material. Composite is one of the alternative materials that can be used to meet those needs. A structural composite material consisting of a combination of two or more elements bonded material at the macroscopic level. This study was conducted to determine the effect of pre-tension one direction on a hybrid composite reinforcement against tensile strength and impact strength. Composite materials prepared by C-Glass fiber types woven rovings, coconut shell powder and vinyl ester resin. manufacturing composite using hand lay-up methods. The variation of the tension given 0N, 50N, 100N, 150N, and 200N. A tensile test based on the reference standard ASTM D 3039 while testing the impact based on ASTM D 6110-04. The results were obtained giving tension to the hybrid composite reinforcement increases tensile strength and impact strength of the material. The lowest tensile strength of the composite obtained in 0N treatment (without treatment) ranged 71,58N / mm², and the greatest tensile strength is obtained in the pre-tension 200N, ranging from 106.05 N / mm2. As for the lowest impact on specimens obtained without treatment ranges 1,34J / mm2 and provision of pre-tension 200N biggest impact strength values obtained, ranging 15,09J / mm2.
Pengaruh Arus Listrik Terhadap Temperatur Spesimen Dan Laju Pemotongan Pada Edm Drilling Oerbandono, Tjuk; Noviyanto, Ari
Jurnal Rekayasa Mesin Vol 3, No 1 (2012)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

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Abstract

The purpose of this study was to determine the effect of temperature variation of electrical current of the workpiece and the cutting rate of EDM drilling.This study is experimental design, the independent variable used is electrical current with variation of 8,5A, 12,5A, 18A, 25A, and 36A. . While the dependent variable is the temperature of the workpiece and cutting rate. Specimens used are made of steel ST 37. Electrodes used were copper (Cu) and the fluid used was kerosene. The result of this study showed that the higher the electric current, increasing temperature of workpiece from 53.1 ° C to 119.9 ° C. The value of cutting rate has increased from 16.9805 to 40.7158 mm3/mnt mm3/mnt.Keywords: EDM Drilling, electrical current, temperature of workpiece, cutting rate.
TORSION STRENGTH OF ROUND BAR A6061 FRICTION WELD JOINT INFLUENCED BY FRICTION TIME, UPSET FORCE AND ONE-SIDE CONE GEOMETRY Yudy Surya Irawan; Wahyono Suprapto; Tjuk Oerbandono
Journal of Environmental Engineering and Sustainable Technology Vol 4, No 2 (2017)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jeest.2017.004.02.3

Abstract

ABSTRACTEffect of friction time, upset force and one-side cone geometry on torsion strength of A6061 round bar friction weld joint was studied. Round bar commercial A6061 was friction welded with initial compression force of 2.5 kN on stationary part and the rotated part had revolution speed of 1600 rpm with variation of friction time of 45, 50 and 55 minutes. In the upset stage, the variation of upset force of 5 kN, 7.5 kN and 10 kN with the same upset holding time of 110 seconds. The stationary part of the specimen had friction area with variation of cone geometry that represented with ratio of upper diameter, D1 and lower diameter, D2, D1/D2. It was found friction time and the ratio of D1/D2 affected torsion strength in the upset force below 10 kN. In case of the higher upset force of 10 kN, the upset force more dominant to affect torsion strength of the continuous drive friction weld (CDFW) joint. The specimen with maximum torsion strength has more precipitates in grains of microstructures compared to that of specimen with lower torsion strength. Keywords: Continuous drive friction welding, aluminum, friction time, upset force, one-sdie cone geometry, torsion strength.
ANALISIS DISTRIBUSI KETEBALAN DAN KEKERASAN HASIL CORAN SENTRIFUGAL ALUMINIUM PADUAN (Al-Mg-Si) AKIBAT PERUBAHAN LAJU PUTARAN DAN KEMIRINGAN SUMBU CETAKAN Sugiarto Sugiarto; Tjuk Oerbandono; Jamasri Jamasri; M Waziz Wildan
Journal of Environmental Engineering and Sustainable Technology Vol 1, No 1 (2014)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (877.536 KB) | DOI: 10.21776/ub.jeest.2014.001.01.3

Abstract

Pengaruh gaya sentrifugal pada pengecoran sentrifugal adalah mampu menghasilkan coran yang lebih padat dan beberapa sifat yang unggul lainnya dibanding pengecoran konvensional. Tetapi  kelemahannya adalah distribusi ketebalan dan kepadatan coran cenderung tidak merata, segregasi dan struktur yang tidak homogen akibat laju pembekuan yang tidak seragam, permukaan bagian dalam yang kasar akibat udara yang terjebak dan sebagainya. Kekurangan ini mungkin dapat diatasi dengan mengatur beberapa parameter seperti laju putaran, sudut kemiringan cetakan, karakteristik material coran, temperatur cetakan atau dengan memberikan perlakuan terhadap logam cair selama pengecoran.Penelitian ini mencoba mengatur laju putaran dengan variasi 1050 rpm, 1400 rpm, 1950 rpm dan 2300 rpm. Dan kemiringan cetakan diatur dengan variasi sudut 15°, 30°, 45° dan 60°. Bahan penelitiannya adalah aluminium paduan (Al-Mg-Si) dengan berat tiap penuangan 900 gram, temperatur penuangan 900 ºC dan waktu penuangan 120 detik.Hasilnya adalah distribusi logam cair tidak merata pada putaran 1050 rpm untuk semua sudut dan 1400 rpm dengan sudut 45º dan 60º. Pada permukaan bagian dalam produk terdapat bagian yang kasar (terdapat cacat permukaan) di hampir semua variasi putaran dan sudut, kecuali pada putaran 1400 sudut 15º, 1950 rpm sudut 60º dan 2300 rpm sudut 45º dan 60º. Pada putaran 1950 rpm dan 2300 rpm, distribusi ketebalan relatif merata untuk semua variasi sudut, sedangkan distribusi ketebalan yang paling merata adalah pada putaran 1950 rpm dan 2300 rpm dengan sudut 45º. Secara umum kekerasan di daerah ujung/benda kerja lebih tinggi daripada pada daerah tengah. Pada putaran 2300 rpm  dihasilkan distribusi kekerasan yang merata dengan kekerasan rata-rata yang lebih tinggi dibanding yang dihasilkan pada putaran yang lebih rendah.
INCREASED TENSILE STRENGTH OF DISSIMILAR FRICTION WELD JOINT OF ROUND BAR A6061/S15C USING UPSET FORCE AND ONE-SIDE CHAMFER ANGLE Yudy Surya Irawan; Dwi Prasetyo; Teguh Dwi Widodo; Wahyono Suprapto; Tjuk Oerbandono
Journal of Environmental Engineering and Sustainable Technology Vol 6, No 1 (2019)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jeest.2019.006.01.2

Abstract

An effort to increase the tensile strength of dissimilar friction weld joint of round bar A6061/S15C was done in this study using upset force and one-side chamfer angle. Commercial round bar aluminum alloy A6061 and carbon steel S15C were used as rotated and a stationary part, respectively in continuous drive friction welding (CDFW) process. Upset force variations of 10.5, 14, and 17.5 kN were used. CDFW process used burn of length of 15 mm for all CDFW specimens. Chamfer angle was machined on friction area of the S15C stationary part with the variation of 0 (without chamfer angle), 30 and 45 degrees. Tensile strength test, macrostructure observation and micro Vickers hardness testing, SEM-EDX analysis were performed. It was found that the smaller chamfer angle (30 degrees) produced maximum tensile strength of A6061/S15C CDFW joint. It occurred due to smaller formed flash, the lower temperature of the flash that indicate lower heat input and caused smaller heat affected zone and higher hardness in the CDFW joint. The higher upset force also yields higher tensile strength of CDFW joint due to the higher degree of plastic deformation during the upset stage of CDFW joint and this state contributes to higher hardness and tensile strength of A6061/S15C CDFW joint. SEM-EDX analysis result also confirmed that more aluminum existed on the fracture surface of the A6061/S15C CDFW specimen with maximum tensile strength.