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Journal of Welding Technology
Published by Politeknik Negeri Lhokseumawe
ISSN : 27161471     EISSN : 27160475     DOI : -
Core Subject : Science, Engineering,
Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering
The main scope of the journal is to publish original research articles in the area of Welding Technology The main focus of the journal is on experimental research. The scope of the journal includes;
Arjuna Subject : Ilmu Material (semua kategori) - Ilmu Material (Lain-Lain)
Articles 55 Documents
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Analysis of the effect of current on tensile strength of aisi 1050 material in the SMAW welding process Aris Mauliza; Usman Usman; Saifuddin Saifuddin
Journal of Welding Technology Vol 4, No 1 (2022): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i1.2996

Abstract

Shield Metal Arc Welding (SMAW) which is also called Electric Arc Welding is a welding process that uses heat to melt the base material or base metal and electrodes (fill material). Meanwhile, at the processing stage, the appropriate current strength will be selected to the working position. The purpose of this study was to determine the effect of welding current on the mechanical strength of AISI 1050 medium carbon steel. The currents used were 100 A, 125 A and 150 A. After doing research, SMAW welding on AISI 1050 medium carbon steel with variations in current affects the value tensile strength, stress and strain that occur after welding. As the results obtained are for welding currents with a current of 150 A having the highest tensile strength of 74.36 kgf/mm2, while for a current of 100 A having a tensile strength of 72.94 kgf/mm2, while the lowest value is at a current of 125 A which has a tensile strength of 51.45 kgf/mm2. , while the strain that occurs at a current of 100 A is 10.13%, while at a current of 125 A the strain that occurs is 5.27%, and at a current of 150 A that is 9.92%
The effect of weld groove variations on the toughness of welding joints of AISI 1050 material Zulkiffli Purba; Samsul Bahri; Jenne Syarif
Journal of Welding Technology Vol 4, No 1 (2022): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i1.2998

Abstract

SMAW (Shielded Metal Arc Welding) welding is a metal joining process that uses heat energy to melt the workpiece and electrode (fill material). The flux material used for type E7016, a low hydrogen electrode wire typically used for welding heavy-duty plates and structures. Its use is for welding medium carbon steel, bridges, ships and machinery. The result of welding electrode E7016 is very smooth, deep penetration, crack resistant, ductile, good weld appearance and stable arc, the material used in the SMAW welding process is AISI 1050 steel. While AISI 1050 steel is steel that has a carbon content of 0.50 % so that it is classified as medium carbon steel. This steel is widely used in the market because it has many advantages, one of which is as an automotive component. This steel has the characteristics of good machinability, good wear resistance and medium mechanical properties. This study aims to determine the shock strength (impact) and the difference in the time of making weld grooves on SMAW welding results on AISI 1050 steel with variations of Double Bevel and Double V Groove grooves. In testing in the Weld Metal area with a current used of 110 Ampere. From the tests that have been carried out, it is known that the value of the highest impact strength is in the Double Bevel groove which has a value of 1.91 Joule/mm2, for the manufacture of welded grooves where the Double Bevel time is shorter than Double V Groove, so the time produced by Double Bevel which is 3.44 minutes/second.
Hot tapping process analysis on gas distribution pipes online service using Shielded Metal Arc Welding Budi Prasojo; Yunan Sadli Nasution; Endah Wismawati; Subagio So’im; M. Ari
Journal of Welding Technology Vol 4, No 1 (2022): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i1.2953

Abstract

In a piping system makes it possible to add branching into an existing piping system. In this research will discuss about installation 12 " branch pipe in to 16” existing pipe. The system should be installed without interrupting the operation of the pipeline to avoid huge losses. Hot-tapping is a technology that works to create branching on the online service pipe condition. Calculation and analysis of the results to ensure the process of hot-tapping absolutely safe to operate. parameters that must be considered include the heat input, the operating pressure during welding hot-tapping process with Shielded Metal Arc Welding, stress that occurs at the branching system. Analysis on split tees must be done because of stress that occurs due to the welding process and the reduction in thickness. Analysis on the plumbing system must be done because of a new branching thus causing new stress. The results of the analysis on split tees and the pipe system is used as a reference-making procedures for implementing hot-tapping. Maximum stress that occurs in the pipes during hot-tapping process is the welding area (22.828 psi). The welding process causes melting partial in the metal pipe so, during welding process (hot-tapping) working pressure should be reduced by 25.27%. The condition of the fluid in the existing pipeline still safe because liquefaction as a result of the welding process does not penetrate to the inner pipe. The new design results in branch pipe eligible to fabricated because stress that occurs is still below the allowable stress values
Comparative analysis of hardness and microstructure of dissimilar welded materials at various welding positions in the fabrication industry Mochammad Karim Al Amin; Ilham Nurcholis; Wiwik Dwi Pratiwi; Dika Anggara; Eriek Wahyu R W
Journal of Welding Technology Vol 4, No 1 (2022): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i1.2967

Abstract

304 stainless steel is commonly used in industry due to the advantages of great conductivity, while SS 400 carbon steel is largely used in the various engineering field on purpose of industrial and fabrication. One of examples is penstock application in Tegal, Central Java, has been using more than one kind of dissimilar steel, SUS 304 and SS 400, and the various of welding position (1G, 2G, and 3G). Penstock was flowed water from the river for irrigation and raw water so that could be affected to decrease of the thickness of materials. This research was conducted on the dissimilar welding of SUS 304 and SS 400 by SMAW with the welding process of (1G), (2G), and (3). After the welding process, visual examination, hardness test, and microstructure were conducted to examine the quality of welded and hardness of the root and surface of weld. The visual test was shown that no defect, the highest of hardness was at the weld metal with 3G of welding position at 207.17 HVN (specimen 2B) while the lowest of hardness was 195.13 HVN with 2G position (specimen 2A). The microstructure of weld metal was austenite of white and delta-ferrite of black, delta-ferrite was vermicular.
Analysis of current variation and solvent flux type on microstructure and hardness of type 304 austenitic stainless steel welded by Tungsten Inert Gas welding Moh. Syaiful Amri; Mukhlis Mukhlis; Arya Triananda Kusuma
Journal of Welding Technology Vol 4, No 1 (2022): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i1.2948

Abstract

Stainless steel is a widely used material in various industries such as aerospace, chemical processing, and transportation. TIG (Tungsten Inert Gas) welding has a low level of productivity compared to other welding processes. This is because the penetration is shallow and the welding efficiency is the lowest. The use of active flux can have an effect on penetration during welding, because active flux is a powder that has an oxide content in it. This study aims to determine the effect of several types of solvents, namely acetone, methanol, and ethanol for the active mixture of TiO2 flux in A-TIG (Actived – Tangsten Inert Gas) welding with a current of 150 A and 200 A on austenite stainless steel type 304 material to depth. penetration, hardness and microstructure in the weld metal, HAZ and Base Metal areas. This research was tested for hardness and metallography. The hardness test resulted that the highest value was found in the variation of solvent ethanol with a current of 200 A, which was 187.14 HVN. The macro results show that the deepest penetration is in the variation of solvent ethanol with a current of 150 A, which is 6.99 mm. The results of the microstructure that occurs in weld metal are in the form of vermicular ferrite and lathy ferrite phases which are caused by low heat input so that the cooling speed is high
Analysis of Hydro Test Pressure Variations on A106 Grade B Carbon Steel Pipe Welded Joints with Welding Repair Method Riswan E.W. Susanto; Kris Witono; Agus Setiawan; Risno Bayu
Journal of Welding Technology Vol 4, No 2 (2022): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i2.3556

Abstract

Transportation of oil and gas through oil refinery pipelines is faced with problems, including corrosion problems. Corrosion is a natural phenomenon that occurs in metal materials, where corrosion is a process of material damage due to chemical or electrochemical reactions with its environment. The purpose of this study is the results of the analysis of HydroTest pressure variations on the Welding Joints of Carbon Steel Pipes (carbon steel) A106 Gr.B. In the study did not discuss the occurrence of corrosion and other tests, while the welding process in detail was shown in WPS. This experimental research method uses the Welding Repair Method on welded joints according to the ASME IX, ASME B31.3 standard. The research material is A106 GR carbon steel pipe. B is in the form of a U Tube Seal Deck that has undergone corrosion and damage, where later the fabrication process (pipe repair) especially welding (using SMAW and GTAW) has been determined in PQR and WPS (WPS / CS / EM / ASME / WPxxx). The focus of this research is on stage 9 (hydro testing stage) of the Welding Repair method. Free variables in pressures of 240 Psi, 435 Psi, 690 Psi, and 910 Psi, which have been planned based on the thickness and length of the Pipe joint. Variable fixed temperature test Hydrotest 28OC, holding time holding time (pressurizing) 10 minutes and holding time peak 60 minutes before (depressurizing). The results were obtained that the pressure change was divided into two stages, pressurizing with the highest pressure of 915 Psi is the 4th pressure variation this was obtained from the test observation that there were no leaks in the welded joints and pipe materials in accordance with the acceptance criteria. While the second stage is (depressurizing) with a decrease in pressure or called realese, where successively realese 100%, 75%, 50%, 25%, and 0% at pressures of 915 Psi, 690 Psi, 435 Psi, 240 Psi, 0 Psi with the results of no leakage and observation test results in accordance with the acceptance criteria. So it can be concluded that the welded joints of carbon steel pipes tested using hydrotest, no deformation occurs, there is no change in shape and there are no leaks in the welded joint layer of A106 Gr.B carbon steel pipe
Residual Stress Analysis in Pipe Welding ASTM A106 Grade B Using FEM Simulation Hamdani Hamdani; Turmizi Turmizi; Bukhari Bukhari; Edi Saputra; Ilyas Yusuf
Journal of Welding Technology Vol 4, No 2 (2022): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i2.3507

Abstract

Fabrication technology has also penetrated the oil and gas industry, such as in the case of joining materials, one of the applications being made is the connection of pipes by welding. In the welding process, the heat distribution is uneven and the cooling rate is fast, resulting in residual stresses. This is indicated by changes in the microstructure in the weld area and the Heat Affecting Zone (HAZ), causing the material to become hard but brittle (brittle). This can cause structural failure in the connection area. This study investigates the residual stresses in pipe welding ASTM A 106 Grade B using the finite element method with ANSYS R17.2 software. The simulation is divided into 2 steps, namely thermal and structural analysis. The variation used in this simulation is the electric current as the welding heat input. The electric current is 110 A with an effective heat input of 2337.5 Watts with a maximum residual voltage of 399.59 MPa, 2762.5 Watts with a current of 130 A of 420.01 MPa, 3400 Watts with a current of 160 A of 454.06 MPa. The simulation shows that an increase in electric current in the range of 110 to 160 A can imply an increase in residual voltage. A welding heat input is obtained with the minimum residual voltage value, namely at a current of 110 A with an effective heat input of 2337.5 watts.
Inspection of Pipe Welds Using the Radiogrphy Method with the Double Wall Double Image Technique Aulia Riska; Syukran Syukran; Hasrin Lubis
Journal of Welding Technology Vol 4, No 2 (2022): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i2.2992

Abstract

Inspection of 900 angle pipe welds using the Radiography method with an Ir.192 source with a capacity of 150 Curie while operating 56 curies using the Double Wall Double Image Technique Case study at (PT. Sinar Mas, Riau). Errors and inaccuracies in timing result in the resulting image being damaged, not meeting radiographic film acceptance quality standards. irradiation (exposure time). The purpose of this paper is to be able to calculate the exposure time using computation, and to know the type of defects in the welding and there are significant undercutting defects that require repair or re-welding and are declared rejected by the radiographer. The results of the exposure time calculation between the calculations of several processes have a relatively large time difference, this is because they do not follow the curve value. In the end it can be concluded from the results of the film is very influential on the exposure time. Based on this, the resulting software can be declared in accordance with field conditions
Analysis of Defects in SMAW Welding Joint Using E 7016 Electrode Due to the Direct Cooling Process Aljufri Aljufri; Indra Mawardi
Journal of Welding Technology Vol 4, No 2 (2022): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i2.3304

Abstract

Welding defects in a construction if repairs are not immediately carried out, then in the weld defect area can cause cracks that are aggravated by wider cracking and corrosion so that it can cause brittle fractures to the detriment. The problem with brittle fracture is a big problem in steel that has been welded, especially in welded joints, this brittle fracture becomes more important due to the factors of voltage concentration, inappropriate structure and defects in the weld, the purpose of this study: to find out how to use suitable electrodes for ST 37 material in the welding process, whose cooling process directly uses Oil and water (Direct Colling Process),  and to obtain optimal welding results after going through the results of welding defect examination using the Penetrant Test method, and the Maghnetic Particle Test.  From the results of the examination research conducted by the Welding Inspection team of PT. Superintending Company of Indonesia (SUCOFINDO) to 15 ST 37 specimens that have undergone welding does not show any welding defects, in the sense that they are still within the acceptable limit criteria (Acceptance Standard Ansi B 31.3), from the results of tensile testing On the use of different electrodes in the welding process of ST 37 material, shows that the ST 37 material whose welding process uses electrode E7016 welded results and tensile strength is better than the  ST 37 material which in the welding process uses electrodeS E 7018 with the cooling process using Oil and water
Hardness Analysis of Weld Metal Electrode Low Hydrogen Potassium E7016 and E7018 Syukran Syukran; Azwinur Azwinur; Muhklis Muhklis
Journal of Welding Technology Vol 4, No 2 (2022): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v4i2.3492

Abstract

Electrodes for the Manual Metal Arc (MMA) welding process or welding electrodes are classified based on the type of coating which is informed by the last digit code of the electrode. Electrodes E7016 and E7018 are basic types of electrodes with a Low Hydrogen Potassium coating type which are widely used in welding heavy construction equipment and piping. This electrode has a minimum tensile value of 70 ksi (480 MPa) with a carbon content of 0.07% for E7018 and 0.08% for E7016. The difference in carbon content in the composition of the electrode will determine the hardness value of the resulting weld. In use in the field these two electrodes are often recommended and can even be exchanged according to the assumption that the minimum tensile value is relatively the same between the two electrodes. However, due to the difference in carbon content, it will affect the hardness of the weld (weld metal) after welding. Many studies have been carried out to determine the mechanical properties of the welded joints using these electrodes, but research on the specific mechanical properties of the welds of the two electrodes is very rarely carried out. The test method is carried out by making 2 test specimens each for currents of 80A, 100A, and 120A using E7016 and E7018 electrodes with a diameter of 3.2mm. The material used is SA.36. The hardness test was carried out using the Rockwell-C (HRC) method. The test results show that the hardness value of the basic low hydrogen potassium electrode E7018 has a higher hardness value than E7016 for the same current. At currents of 80A, 100A, and 120A, there was an increase in the hardness of the E7018 weld metal against E7016 by 2.0% each; 9.8%; and 6.7%. The highest hardness value is found at 80A of 42.3HRC for the E7018 electrode, and 41.5 HRC for the E7016 electrode. In E7016 the increase in current causes a decrease in hardness level of 8.2% from 80A to 100A; 12.3% from 100A to 120A. In E7018 the increase in current causes a 1.2% decrease in hardness from 80A to 100A; 14.7% from 100A to 120A

Page 4 of 6 | Total Record : 55

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