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Journal of Engineering and Management in Industrial System

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Published by Universitas Brawijaya

ISSN : 23383925 EISSN : 24776025 DOI : -

Core Subject : Engineering,

Industrial & Manufacturing Engineering

Journal of Engineering and Management in Industrial System is a peer reviewed journal. The journal publishes original papers at the forefront of industrial and system engineering research, covering theoretical modeling, inventory, logistics, optimizations methods, artificial intelligence, bioscience industry and their applications, etc.

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Articles 11 Documents

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Search results for , issue "Vol 3, No 2 (2015)" : 11 Documents clear

AGGLOMERATION FOR SMALL AND MEDIUM FOOD ENTERPRISES PERFORMANCE MEASUREMENT Agustina Eunike
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Geographic proximity to similar enterprises has become one of SMEs strategy in order to enhance their market. The proximity is usually called agglomeration or cluster industry. Hence, the aim of this paper is to measure performance of SMEs agglomeration. Performance measurement framework is designed using BSC with four perspective of measurement, thus are social, environment, financial, and internalbusiness processes. The assessment is executed using AHP which is presented based on the designed BSC framework. The measure is applied to an area in Malang city named Sanan which consist of SMEs produce and sell product relate to Keripik Tempe. The study reveals that agglomeration is success to increase all the cluster performance. The cluster performance is good with 75,70% achievement of their key performance indicator. Based on each perspective, the best performance achieve by social aspect that is 78,07% of the target, and the lowest one is economic aspect with 70,42% achievement.

PENINGKATAN EFEKTIVITAS PERAWATAN MESIN PERONTOK BULU UNGGAS DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS DAN FAILURE MODE EFFECT ANALYSIS (Studi Kasus di Perusahaan Pengolahan Ayam Kampung Pasuruan) Khafizh Rosyidi; Purnomo Budi Santoso; Mega Nur Sasongko
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Perusahaan Pengolahan Ayam Kampung is a company engaged in the processing of chicken that must not be separated from issues related to the effectiveness of the machine. This can be seen with the frequency of damage to the engine due to the damage resulted in a lot of product defects. Therefore we need effective measures in the maintenance of machinery and equipment to tackle and prevent such problems. Total Productive Maintenance (TPM) is a principle of management to improve productivity and efficiency of the production company to use the machine effectively. Not exactly the handling and maintenance of the machine will result in losses that are called by the Big Six Losess. The first step in efforts to increase efficiency in the production of this company is by measuring the effectiveness of the threshing machine feathers using Effectifitas Overall Equipment (OEE) followed by OEE measurement to determine the value of its effectiveness. Next, analysis of causal diagram is to be able to know the real problems that the main cause of losses caused by engine failure. Then, the analysis Failure Mode Effect Analysis (FMEA) was conducted to determine the priority improvements in the next period. The conclusion that can be drawn on the threshing machine feathers that the average value of the OEE for the period September 2013 - August 2014 was 65.14%. This indicates that the ability of thresers feathers in achieving their goals and in achieving effective use of machinery / equipment not yet reached the ideal conditions (≥85%). As for affecting the value of OEE based causal analysis is the lack of maintenance of the machine. Meanwhile, based on the analysis of FMEA can be known priority repairs that need to be done, namely: 1) Perform routine engine maintenance (512), 2) Making standards work (392), and Making Rubber threaded component maintenance schedule (320).

PENERAPAN KONSEP GREEN MANUFACTURING PADA BOTOL MINUMAN KEMASAN PLASTIK Wisma Soedarmadji; Surachman Surachman; Eko Siswanto
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Green Manufacturing is a production process that uses input with a relatively low environmental impact and produce little or no waste or pollution. Application of green manufacturing in the production process of plastic packaging beverage bottles through several stages of the coloring process, preparation of cleaning, repair environmentally friendly, and environmentally friendly conditions. Delivery bottle plastic packaging to the manufacturer for recycling reaches ± 2-3 tons in one shipping every week. Delivery is done three times a month, so that averaged reach 8-12 tons per month for waste bottles of all brands. The purpose of this research are: 1) Knowing the positive influence between staining with cleansing preparation, 2) Knowing the positive influence between the preparation of cleaning with environmentally friendly improvements, 3) Knowing the positive effect between environmentally friendly improvements to the condition of eco-friendly, 4) Knowing the positive influence between staining with environmentally friendly conditions. This study used a survey method using data analysis Partial Least Square (PLS). Results of this research are: 1) Variable staining and no significant positive effect on the variable cleansing preparation 2) Variable cleaning preparations positive and significant impact on the improvement of environment-friendly 3) Variable environmentally friendly improvements and significant positive effect on the condition of environment-friendly. 4) Variable staining and no significant positive effect on the condition of environment-friendly.

OPTIMASI ORDER SCHEDULLING DENGAN INTEGRASI MODEL EVALUASI SUPPLY CHAIN Nuriyanto Nuriyanto; Achmad As’ad Sonief; Sugiono Sugiono
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Industrial processing of chicken/native is one of the many industry-based food productions. These industry players realize that to provide cheap products, quality, and fast is not enough to make improvements in the company's internal only. But also takes the role of all parties, from suppliers who provide raw materials, transportation companies that send raw materials from suppliers to the industry, as well as the distribution network delivering products into the hands of customers. Performance improvement requires the presence of Supply Chain performance measures beforehand. The results of these measurements will be used as reference for improvement of performance of the Supply Chain. The reason the use of AHP and MILP itself because of these two methods are expected to provide the best solution of existing problems, which AHP method can determine the weighting or desired supplier selection criteria from existing suppliers. While the MILP method alone is expected to maximize profits by considering the risks. The results of the application of the AHP method known value of most major sub-criteria weights that supplier B with value at a price of 0.594 sub-criteria, sub-criteria weights alternative on the quality of 0.493, the sub-criteria weights alternative delivery time of 0.387, an alternative to the sub-criteria weights accuracy number of 0493, and the weight alternative to the sub-supplier performance criteria for 0.374. While based on the application of linear programming methods of forecasting results are known supplier B has a stock of goods which are more stable than other suppliers to stock inventory in July amounted to 18.116 tails, august amounted to 18.524 tails, September amounted to 19.033 tails, October amounted to 19.542 tails, in month of november to 20.068 tails, december amounted to 20.559 tails, and in January next at 21.068 tails.

APLIKASI SISTEM INFORMASI PENJUALAN OBAT DI APOTEK DENGAN MENGGUNAKAN METODE VISUAL BASIC 6 Onny Purnamayudhia
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract The effort management in the field of pharmacy, especially in medicine sales, needed a sales information database. This application system use database system design in form of flow chart document, Data Flow Diagram (DFD), Entity Relationship Diagram (ERD) and Context diagram. Application of this database system using programming language as a Microsoft Visual basic 6. Medicine sales information system in this pharmacy displayed forms of table and flow charts to determine overall reports of sales. The connection of sales report, there are inventories information systems of raw material and finished goods (medicine) which are an integral part of sales information. Information of Inventories include data input of raw material and medicine inventory report divided follow in master and sort of raw material and medicine account. Source of inventori record consist of : Purchase order document, List of supplier and customer identity, Goods receipt report, sales report. The purpose in this research are to analyze and design to medicine sales information systems in pharmacy and applicated in integrated systems which give useful to board of management for decision making process exactly in relation of consumer demand need.

IMPLEMENTASI METODE QUALITY CONTROL CIRCLE UNTUK MENURUNKAN TINGKAT CACAT PADA PRODUK ALLOY WHEEL Ong Andre Wahyu Riyanto
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract In the industrial competition, the service field also the manufacturing field has experienced rapid development. Each company compete to win the competition to gain market share. The high level of product defects is a serious problem in the Meshindo Alloy Wheel Corporation. It is caused by the complexity of the types of defects that occur in the process. Therefore it is necessary for continuous improvement effort to reduce the rate of defects that have occurred in the process. This research has implemented the method of QCC (Quality Control Circle) with eight steps to improve quality. The method of QCC used a tool called the seven tools. We propose an improvement plan within a matrix plan improvements through brainstorming process. Our research found that the biggest number of CTQ (Critical To Quality) is the flaw leaked. Then we do a search the root cause of the problem through a process of brainstorming between QCC teams and the management of company. We found that the most dominant cause of the defect is the low reliability of the machine, the lack of rigor operator and low quality of material. In the Pareto diagram , it appears that the largest percentage of leak defect, approximately 45.9 %. The improvement is only performed on the LT machine (machine of tester of leakage). After repair of the LT machine, the percentage of defects leaking down from 1.86 % to 1.09 %. So there is a decrease of 0.77 % defect rate.

PERANCANGAN PENILAIAN KINERJA KARYAWAN PADA PERUSAHAAN FURNITURE DENGAN METODE 360 DEGREES FEEDBACK Remba Yanuar Efranto; Lely Riawati; Ryanti Setyoningtyas Dinaputri
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Performance appraisal is a key factor to develop an effective and efficient. Employees faced with a structured and systematic assessment to measure the achievements of the work. Unsatisfaction performance appraisal methods can be a polemical. It happens because of the gap between the expected value to the value of actual performance. Rating scale is one method affected bias and hallo effect.Therefore, it is necessary to design assessment methods better performance. The method of this research is 360 degree feedback. 360 degree feedback is methods in which employees receive confidential, anonymous feedback from the people who work around them.There are 24 employees were assessed in this study.The design competencies and sub-competencies in the performance appraisal form with a 360-degree feedback method prepared by adapting the managerial core competency.Based on 360 degree feedback method, there are many employees who get increased performance assessment compared to the previous assessment method. The increase was influenced by the contribution value of the co-workers, subordinates and themselves.

PENJADWALAN FLOWSHOP DENGAN MIXED INTEGER PROGRAMMING UNTUK MEMINIMASI TOTAL FLOWTIME DAN TOTAL TARDINESS Ceria Farela Mada Tantrika
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract Adi Bungsu (AB) Cigarette Company produces Clove Cigarette in four stages. Each stage is processed by one machine. Thus, the production line is described as flowshop. AB receive order from customer over country. Every month, AB should schedule the order from customer. Thus, AB should prioritize which order to be processed firstly. At this time, AB schedules their order by using First Come First Serve algorithm which prioritize the first order as the first processed job. Previously, this algorithm results in tardiness and high work-in-process. Therefore, this study aims to reduce the tardiness and work-in-process level. In this study, the scheduling problem is solved by using mixed integer programming. To minimize tardiness and work-in-process simultaneously, the objective include minimizing total tardiness and total flowtime. Meanwhile, this study also consider setup time separated from processing time so that setup can be done early while waiting job to be processed in previous stage. The results of this study show that mixed integer programming with two-criteria can be used to schedule job ordered by customer. In case of bicriteria scheduling problem with separated setup time, mixed integer programming generate better schedule than FCFS algorithm.

PERAWATAN HOIST CRANE DENGAN METODE MAINTAINABILITY DAN COSTING UNTUK MENGURANGI BREAKDOWN Andy Hardianto; Pratikto Pratikto; Lilis Yuliati
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract PT. ABC is a manufacturing company in the field that requires a crane hoist readiness in every production, with an average of 42.92 hours a breakdown, the necessary methods of treatment that effectively and efficiently, with a critical component bearing, gear, wheel trolley, wire rope, shaft, cable pedant. The time interval is the optimum replacement parts NTN Bearing 304; 51 108 21 days, Talibaja (wire rope) Gustav / Demag O16 x 8 x 36 + 1 stainless core38 day, canvass the motor 45, wheel trolley 89 days, gear 76 a day, the pen as 39 days, the cable pendant 67 danUntuk cost savings component replacement Bearing NTN 304; 51 108 Rp. 689,435.94 and pesentase amounted to 3.34%, Talibaja (wire rope) Gustav / Demag O16 x 8 x 36 + 1 stell core Rp. 3,634,660.00 and a percentage of 2.51%, canvass motorcycle is Rp. 7,948,540.37 and a percentage of 58.88%, wheel trolley Rp. 755,467.50 and a percentage of 11.27, gear Rp. 50,195,101.20 and a percentage of 61.68%, the pen as Rp. 18,110,676.40 and the percentage of 62%, amounting to USD 8,545,480.84 pendant cable and a percentage of 38.47%.

ANALISIS PERENCANAAN REAKTOR BIOGAS KAP 16 m3 DENGAN PEMANFAATAN KOTORAN MANUSIA Imam Kholiq; Muharom Muharom
Journal of Engineering and Management in Industrial System Vol 3, No 2 (2015)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Abstract The effort of searching about cheaper fuel alternative and environment friendly was solution for problem in rare fuel. This paper examine potential energy from renewable source. Design in reactor with 16m3 capacity for retain feces from 200 human. Based on calculation from the design, this reactor can produce biogas about 4m3/day. Air methane affected by ratio input of C/N (human fecess), time of residence, pH, temperature, and toxicity. Digester temperature about 25–27oC and pH 7–7,8 produced biogas with composition of methane air about 77%. For using this gas we need level of pressure 4 mm H2O and biogas level at 0.23 m3/hour. Beside this if we want for household activities for example cooking we need biogas 0.30 m3/hour with level pressure at 75 mmH2O. The analysis for effect on environment from mud that produced from reactor shown decreasing at COD about 90% from new material condition. The comparing of BOD/COD about 0,37 smaller than normal condition from liquid waste that have BOD/COD=0,5. And the other benefit we get analysis of composition N, P dan K shown same result that we get at fertilizer.

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