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Charpy impact test pada kampas rem hybrid komposit phenolic resin matrik dengan penguat serbuk basalt-Alumina-kulit kerang I N. G. Suma Wijaya; I D. G. Ary Subagia; Wayan Nata Septiadi
Jurnal Energi Dan Manufaktur Vol 9 No 2 (2016): Oktober 2016
Publisher : Department of Mechanical Engineering, University of Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (266.962 KB)

Abstract

Abstrak:Penelitian ini adalah difokuskan untuk mengamati ketahanan impact dari material kampas rem kendaraan bermotor. Kampasrem yang diujikan adalah kampas yang terbuat dari material hybrid komposit dengan penguat serbuk basalt – serbuk kulitkerang dan alumina dan pengikat phenolic resin. Material kampas rem hibrid komposit diproses melalui proses sinteringdengan penekanan 2 ton, temperatur 150ºC selama 30 menit. Tujuan penelitian adalah menginvestigasi kekuatan impact daripada bahan hybrid komposit untuk masing – masing variasi terhadap perlakuan impact charpy yang didasarkan pada standarASTM D6110–04. Pengujian dilakukan dengan menganalisa nilai energy yang mampu diserap oleh bahan akibat bebanimpact, selanjutnya patahan impact charpy dianalisa dengan SEM. Diperoleh hasil pengujian charpy impact untuk masing –masing variasi hybrid komposit adalah nilai kekuatan yang tinggi terjadi pada hibrid komposit variasi 2 (HK2) dengan nilai0,000339547 J/mm2, ini disebabkan karena mempunyai ikatan antara metrik dan basalt yang lebih kuat dan sempurnadibandingkan dengan hibrid komposit lainnya. Untuk nilai hibrid komposit variasi 1 (HK1) adalah 0,000304851 J/mm², hibridkomposit variasi 3 (HK3) adalah 0,000334516 J/mm², hibrid komposit variasi 4 (HK4) adalah 0,000325059 J/mm², hibridkomposit variasi 5 (HK5) adalah 0,0003327 J/mm². (2) Dari perbandingan antara kampas rem dipasaran dengan kampas remhibrid komposit maka didapat nilai kekuatannya berbeda pada hibrid komposit variasi 2 (HK2) dengan kampas pembanding(KP) yang memiliki nilai kekuatannya lebih besar yaitu, 0,000374867 J/mm².Kata kunci : Kampas rem, Impact charpy, Hibrid komposit, Basalt, Aluminium, Kulit KerangAbstract:This research is focused to observe the impact resistance of motor vehicles brake lining material. Brake tested are canvasmade of hybrid composite materials with basalt powder reinforced – seashells, alumina powder, and a phenolic resin matrix.Hybrid composite brake material processed through the sintering process with emphasis 3 tons at curing temperatures of 150ºCat lest 30 minutes. The research objective was to investigate the impact strength of the hybrid composite material for eachvariation to the treatment charpy impact based on the standard ASTM D6110-04. Testing was carried out by analyzing thevalue of energy that can be absorbed by the material due to the impact load, impact charpy subsequent fracture was analyzedby SEM. The results of charpy impact’s test for each variation of hybrid composites are high strength values that occurred invariation of hybrid composite 2 (HK2) with a value is 0.000339547 J / mm2, is due to have ties between metric and basaltstronger and more perfect than the hybrid composite more. For hybrid composite value variation 1 (HK1) is 0.000304851 J /mm², hybrid composite variation 3 (HK3) is 0.000334516 J / mm², hybrid composite variation 4 (HK4) is 0.000325059 J / mm²,hybrid composite variation 5 (HK5) is 0.0003327 J / mm². For hybrid composite value variation 1 (HK1) is 0.000304851 J / mm²,hybrid composite variation 3 (HK3) is 0.000334516 J / mm², hybrid composite variation 4 (HK4) is 0.000325059 J / mm², hybridcomposite variation 5 (HK5) is 0.0003327 J / mm².Keywords: Brake, Charpy Impact, Hybrid composite, Basalt, Aluminium, Kulit Kerang
Karakteristik Traksi dengan Kontrol Rasio CVT Pada Kendaraan Mikro Hibrida I Ketut Adi Atmika; IDG. Ary Subagia; IGAK. Suriadi
Jurnal Energi Dan Manufaktur Vol 8 No 2 (2015): Oktober 2015
Publisher : Department of Mechanical Engineering, University of Udayana

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Abstract

Abstrak :Teknologi otomotif belakangan ini berkembang dengan pesat. Desain body, kinerja engine/traksi, kinerja kestabilan, effisiensi bahan bakar, dan effek polusi udara adalah bagian-bagian yang dikembangkan untuk mendapatkan produk yang unggul. Dalam beberapa hal-hal bagian-bagian yang dikembangkan tersebut berjalan secara terpisah. Perbaikan kinerja stabilitas arah dan mampu kendali kendaraan sudah dilakukan dengan menambahkan sistem kontrol pengereman. Sistem kontrol traksi/torsi roda penggerak dengan Continously Variable Transmission (CVT) pada kendaraan mikro hibrida akan dibahas disini. Pada prinsipnya sistem kontrol pengereman dan sistem kontrol traksi ini berpegangan pada setting point ratio slip pada kondisi pengereman/percepatan optimum. Makalah ini akan menjelaskan analisa stabilitas dari sistem kontrol torsi roda penggerak dengan CVT menggunakan simulasi komputer. Untuk proses simulasi dibuat model kendaraan hibrida secara lengkap dengan input kondisi dan parameter operasi dimana sistem itu bekerja, dengan setting point ratio slip (?) pada koefisien gesek yang optimum. Analisa stabilitas difokuskan pada perilaku gerakan belok kendaraan. Yaw respon akan dibandingkan dengan yaw ackermannya, untuk mendapatkan gambaran kinerja perilaku arah kendaraan. Respon kontrol traksi akan dibandingkan dengan respon kontrol pengereman. Hasil simulasi menunjukkan pada kecepatan yang cukup tinggi yaitu 100 km/jam sistem kontrol traksi dengan CVT masih bekerja dengan baik, sedangkan kontrol pengereman pada kecepatan diatas 60 km/jam kondisi kendaraan cenderung susah dikendalikan (oversteer). Kata kunci: Kinerja kestabilan, sistem kontrol traksi, CVT, ratio slip (?), koefisien gesek longitudinal, yaw respon, yaw ackermanAbstract :Automotive technology is growing rapidly. Body design, engine or traction performance, stability performance, fuel efficiency, and the effects of air pollution are the parts that are developed to obtain a superior product. In some things developed parts of the run separately. Directional stability and performance improvements were able to control the vehicle is done by adding the braking control system. Traction or torque control system to the drive wheels Continously Variable Transmission (CVT) on micro hybrid vehicles will be discussed here. In principle, the braking system and traction control system is clinging to the setting point slip ratio on the condition of the braking or acceleration optimum. This paper will describe the analysis of the stability of the drive wheel torque control system with a CVT using computer simulations. For the simulation process is made fully hybrid vehicle models with input conditions and operating parameters in which the system works, the slip ratio setting point (?) the optimum friction coefficient. Stability analysis focused on the behavior of the vehicle turning movement. Yaw response will be compared with yaw ackerman, to get an idea of the performance behavior of the vehicle direction. Traction control response will be compared with the braking response. The simulation results show a fairly high speed of 100 km/h traction control system with CVT performance is still good stability, while use the braking control at speeds above 60 km/h vehicle condition tend to be difficult to control (oversteer). Keywords: Stability performance, traction control systems, CVT, ratio slip (?), coefficient of friction longitude, yaw response, yaw ackerman
Uji Kekuatan Bending Pipa Komposit Jute-Epoxy pada Perlakuan Rendaman Air Panas I Wayan Purna Wirama; I Made Astika; I.D.G Ary Subagia
Jurnal Energi Dan Manufaktur Vol 14 No 2 (2021)
Publisher : Department of Mechanical Engineering, University of Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24843/JEM.2021.v14.i02.p07

Abstract

The main purpose of this study was to determine the comparison of the bending strength of composite pipes when treated with hot water. In this study, composite pipes were made using woven sacks and tied with an epoxy matrix which was molded using the VARTM (Vacuum Assisted Resin Transfer Molding) method. Jute fiber laminated composite on epoxy binder is made by laminated 3 layers with fiber direction 450 and has a thickness of 2.55 mm, the jute-epoxy composite pipe will be treated with heat treatment. Then tested on bending loading. The results of this study were the bending stress and strain on the control specimen compared to the heat treated specimen, an increase in the strain of the heat treatment specimen was 0.007 [MPa], this was due to the heat treatment temperature on the specimen which caused a change in the properties of the specimen itself, which was initially a brittle specimen changes to plastic. Meanwhile, the value of bending stress and modulus of elasticity on control specimens and heat treatment specimens. The obtained stress on the control composite pipe is 67.946 [MPa] with a modulus of elasticity of 10.398 [GPa]. While the heat-treated composite pipe has a bending stress of 28.613 [MPa] with an elastic modulus of 2.225 [GPa].
Perbandingan kekuatan kompresi struktur laminasi dan prepreg dari komposit jute-epoxy Gede Adi Yoga Saputra; I Made Astika; I.D.G Ary Subagia
Jurnal Energi Dan Manufaktur Vol 14 No 1 (2021)
Publisher : Department of Mechanical Engineering, University of Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24843/JEM.2021.v14.i01.p05

Abstract

This experiment has conducted to investigate mechanical properties of pipe structure performed by natural composite. The composite has been fabricated in two modes such laminate and prepreg reinforcement by vacuum injection molding. Compression test have been conducted for each variety in five times repeating. The specimen was made and test according to the ASTM D2166M-16 standard. The purpose of this research is to investigate and comparation of compression strength of laminate and prepreg structure composite pipe. The test result shows that laminates mode of pipe composite using the woven jute fabric has a lower in compression strength about 711.34 [MPa] compared to prepreg mode about 1184.9 [MPa]. In addition, the young modulus of the laminate composites has about 5.37 [GPa], and the prepreg mode has value about 6. 885 [GPa]. This value indicates that the prepreg mode more strength than the laminates mode in composite pipe due to the prepreg in tangential direction the compression energy absorbed by the fiber absolutely.
Eksperimental Adsorpsi dan Absorpsi Air Permukaan menggunakan Komposit hibrida Batu Basalt/ Moringa oleifera/ Tepung Lengket Alesandro Tarigan; I.D.G Ary Subagia; A.A.I.A Sri Komaladewi
Jurnal Energi Dan Manufaktur Vol 12 No 1 (2019)
Publisher : Department of Mechanical Engineering, University of Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (545.375 KB) | DOI: 10.24843/JEM.2019.v12.i01.p04

Abstract

Pada penelitian ini, komposit hibrida sebagai adsorbsi dan absorpsi polutan pada air permukaan telah dibuat. Komposisi hibrida terdiri dari batu basalt (BB) dan moringa oleifera (MO) sebagai pengisi dan tepung lengket (TL) sebagai matrik. Komposisi fraksi berat yaitu 40 wt% pengisi dan 60 wt% matrik telah diaplikasikan. Proses pencetakan panas (hot-press) telah digunakan untuk memproduksi komposit hibrida masing-masing variasi dengan melalui suhu 200° Celcius dan tekanan 2000 psi. Tujuan penelitian menginovasi kemampuan bahan dalam fungsi sebagai penyerap dan pengikat polutan pada air permukaan. Perendaman komposit hibrida selama 14 hari pada air permukaan telah dilakukan untuk menguji sifat adsorpsi dan absorpsi. Turbidity dilakukan untuk menentukan nilai kekeruhan dan nilai kandungan micro-organisme pada air permukaan sebelum dan setelah penambahan komposit hibrida. Hasil pengujian ditunjukan pertambahan paling tinggi yaitu pada spesimen dengan komposisi 40% batu basalt dan 60% tepung lengket dengan pertambahan berat sebesar 21,11 gram selama 336 jam dan paling kecil pada spesimen dengan komposisi 40% moringa oleifera dan 60% tepung lengket dengan pertambahan berat sebesar 4,15 gram selama 336 jam. Pada air dilakukan pengujian terhadap kekeruhan, pH dan bakteri pada air setelah dilakukan pengujian, dimana hasil pada spesimen dengan komposisi 40% moringa oleifera dan 60% tepung dapat mengurangi bakteri coliform sebesar 78,6%. hybrid composition is consisted of basalt and moringa oleifera with filler wood flour as a matrix. The composition of heavy fractions is 40 wt% filler and 60 wt% matrix has been applied. The hot-press process has been used to produce hybrid composites of each variation through a temperature of 200° Celsius and a pressure of 2000 psi. The purpose of this research is to inovate the ability of materials to function as absorbent and as binder of pollutants in surface water. Immersion of hybrid composites for 14 days in surface water has been carried out to test the characteristic of adsorption and absorption. Turbidity is done to determine the turbidity value and the value of micro-organism content in surface water before and after the addition of hybrid composites. The test results showed the highest increase in the specimens with a composition of 40% basalt stone and 60% sticky flour with a weight gain of 21.11 grams for 336 hours and the smallest in specimens with a composition of 40% moringa oleifera and 60% wood flour with weight gain amounting to 4.15 grams for 336 hours. In the water testing of turbidity, pH and bacteria on water after testing, the results on specimens with a composition of 40% moringa oleifera and 60% wood flour can reduce coliform bacteria by 78.6%.
Karakteristik Komposit Hibrida Serat Basalt – Karbon Epoksi Resin pada Perendaman Air Laut Tri Siswanto Kamid; I.D.G Ary Subagia; I Ketut Gede Wirawan
Jurnal Mettek: Jurnal Ilmiah Nasional dalam Bidang Ilmu Teknik Mesin Vol 5 No 1 (2019)
Publisher : Program Studi Magister Teknik Mesin Universitas Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24843/METTEK.2019.v05.i01.p08

Abstract

Material komposit dengan laminasi serat penguat karbon dan basalt telah diproduksi melalui proses cetakan injeksi. Tujuan penelitian adalah menganalisa laju korosi material komposit oleh air laut. Perendaman komposit hibrida untuk masing-masing variasi dilakukan pada air laut dengan durasi waktu perendaman selama 2 minggu, 4 minggu, dan 6 minggu. Hasil uji menunjukkan seluruh variasi komposit hibrida mengalami penyerapan dibuktikan dengan meningkatnya massa benda uji dari setiap durasi waktu perendaman. Peningkatan massa untuk masing-masing komposit hibrida sangat besar terjadi pada minggu ke-2 (dua) yaitu 3,9% untuk CFRP, 1,4% untuk B2C3B2C3, 1,3% untuk B4C6, 1,3% untuk C2B2C2B2C2, dan 1,5% untuk BFRP. Kemudian untuk durasi perendaman selanjutnya relatif tetap (constant). Dari hasil tersebut disimpulkan bahwa perendaman komposit hibrida dengan serat basalt/carbon/epoxy sangat rendah dari minggu ke minggu. Analisa SEM menunjukkan pada setiap komposit hibrida teramati terjadi korosi disebabkan karena serat basalt memiliki kandungan besi (Fe), tetapi laju korosi sangat rendah (< 0,5%). Efek korosi ditunjukkan dengan adanya zona delaminasi yang dapat menurunkan kekuatan dan keuletan dari komposit hibrida. Composite materials with carbon fiber and basalt fiber laminates have been produced through the injection molding process. The aim is to analyze the corrosion rate of composite materials by sea water. Immersion of hybrid composites for each variation was carried out on sea water with a duration of immersion time of 2 weeks, 4 weeks and 6 weeks. The test results showed that all variations of hybrid composites experienced absorption as evidenced by the increase in the mass of the specimen from each duration of immersion time. The mass increase for each hybrid composite was very large at the second week is 3.9% for CFRP, 1.4% for B2C3B2C3, 1.3% for B4C6, 1.3% for C2B2C2B2C2, and 1,5% for BFRP. Then for the duration of subsequent immersion it is relatively constant. From these results it was concluded that immersion of hybrid composites with basalt / carbon / epoxy fibers was very low from week to week. SEM analysis showed that each hybrid composite observed corrosion due to basalt fibers having iron (Fe) content, but the corrosion rate was very low (<0.5%). Corrosion effects are indicated by a delamination zone which can reduce the strength and ductile of hybrid composites.
Pengaruh minyak zippo pada kecepatan rambatan api dan residu dari komposit epoksi dengan penguat serat jute N.M.A.R. Adriani; I.G.K Sukadana; I.G.A.K.C. Adhi; I.D.G.A. Subagia
Dinamika Teknik Mesin Vol 11, No 2 (2021): Dinamika Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (861.184 KB) | DOI: 10.29303/dtm.v11i2.461

Abstract

This study investigated the rate of flame propagation and residue quality of epoxy composite with jute fiber reinforcement. Three layer of jute fibers were stacked as reinforcement of composites. It was manufactured by the injection method (vacuum assisted injection, VARI). In this study, the zippo oil as flame trigger was added on the specimen. This study aims to investigate the effects of zippo oil on the rate of flame propagation and residue of composites. The flame rate testing was based on ASTM D 635 standard, with repetitions of 5 times for each sample that conducted inside of the combustion chamber. Test results obtained in addition to carbon dioxide (CO2) are carbon monoxide (CO) and methane (CH4), as well as dust particles (PM10). The result of measuring the flame propagation rate with zippo fuel is 0.23 mm/s, while composite without zippo oil is 0.17 mm/s. Furthermore, CO2 residue with zippo oil addition is 1.55% and without zippo oil is 1.57%, respectively. Meanwhile, residual test results for contaminants such as carbon monoxide (CO) and Methane (CH4) from composites with the addition of zippo oil were 0.006 % and 0.008% respectively. In additional, the remaining composite burned without zippo oil has an equal value of CO and methane about 0.002%. The conclusion shows that there was an increase of flame propagation rate and residual value produced after the addition of zippo oil, and that pollutant residues exceeded threshold value.
Peningkatan konduktivitas termal lemak sapi sebagai bahan PCM dengan menambahkan arang sekam padi I.M. Astika; I.N.S. Winaya; I.D.G.A. Subagia; I.K.G. Wirawan; I.G.K. Dwijana; I.G.K. Sukadana
Dinamika Teknik Mesin Vol 11, No 1 (2021): Dinamika Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (928.795 KB) | DOI: 10.29303/dtm.v11i1.364

Abstract

Phase change material (PCM) is a material that can absorb and store energy and can release it based on the principle of latent heat energy storage. Beef tallow is one of the materials that can be used as PCM but its low thermal conductivity is around 0.181 W/mK. Hence, thermal conductivity is considered an important factor in the conduction heat transfer.  This further affects kinetic absorption and heat release. However it is possible to increase the values by adding another material that has a high thermal conductivity. The purpose of this study is to elevate the thermal conductivity of beef tallow by adding rice husk char. This research involves direct incorporation method, where beef tallow is thawed and mixed with the rice husk char then stirred with a rotation of 100 rpm until the mixture becomes solid. Addition of rice husk char with weight fractions of 5 and 10% and grain size of 0.045 mm. Subsequently, thermal conductivity test was performed using the TQ Heat Transfer Experiment Base Unit.The results show that with the addition of rice husk can increase the thermal conductivity of PCM beef tallow. The increase obtained in the addition of 10% rice husk char is 37 times compared to the pure sample. Based on this result it is concluded that carbon-based materials such as rice husk char can be used to increase the thermal conductivity of PCM materials.
Pengaruh Temperatur Rendah pada Sifat Bending dari Pipa Komposit Epoxy dengan Penguatan Serat Jute I.A.N Pramadyanti; I.K Adi Atmika; I.D.G Ary Subagia
INDONESIAN JOURNAL OF APPLIED PHYSICS Vol 11, No 2 (2021): IJAP Volume 11 ISSUE 02 YEAR 2021
Publisher : Department of Physics, Sebelas Maret University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.13057/ijap.v11i2.51243

Abstract

The experiment about the bending behavior of pipe composite based under the low-temperature treatment was carried out. As for the background of this research is that composite material become a suitable design with user need and it has behavior to substitute metal in engineering products. The research aims to investigate the effect of low temperature against to bending strength behavior of pipe from composite epoxy with jute fiber reinforcement. The low-temperature treatment was applied through an immersion process in dry ice as long as 60 minutes to produces a temperature of -33oC. The pipe composite was manufactured in lamination three layers of jute fabric using the vacuum injection molding process (VRTM). Then, the strength of the composite pipe was tested on the three-point bending method according to the ASTM D 790 standard. The testing results show that composite pipe with low-temperature treatment has a flexural strength average of about 76.559 MPa. Meanwhile, the compo-site pipe without treatment shows the strength of flexural average of about 52.435 MPa. They have the strength of flexural inclination is an average of 68%. In addition, the failures of composite in three-point bending test shows a shrank mode on the compression side and flat tearing at tension side due to the material becomes brittle. The conclusion that low-temperature treatment has an effective influence on the pipe composite mechanical properties.
APLIKASI MESIN SPINNER UNTUK INDUSTRI KECIL ABON TELUR I.K.A. Atmika; I.G.A.K. Suriadi; I.M. Astika; I.D.A. Subagia
Buletin Udayana Mengabdi Vol 22 No 1 (2023): Buletin Udayana Mengabdi
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24843/BUM.2023.v22.i01.p01

Abstract

Abon is one of the people's favorite menus made from shredded chicken or beef. This reality has led to the development of many shredded products with various raw materials, such as shredded eel, shredded fish, shredded shrimp, shredded catfish, and even shredded eggs. The model for develo ping shredded eggs from egg raw materials was eyed by a women's business group in Baluk village, Negara sub - district, Jembrana district. The business group in question is the Women Farmers Group (KWT) Pitik Jaya, which began in 2014 by experimenting with their unique product, shredded eggs. The business of making shredded eggs is actually quite prospective because the egg raw materials are produced by the KWT itself. However, this group has problems related to productivity and efficiency, namely in the process of draining shredded oil which is still conventionally done by simply placing shredded coconut on aerated niru. Efforts to overcome the existing problems are carried out by replacing conventional equipment with spinner machines. This machine is multi-functional and is built by a dedicated team so that it can also be used for other product oil extraction. The result of the activity was that the team succeeded in designing and manufacturing a multi-function shredded oil spinner machine with a capacity of 420 eggs per day, so that the use of this machine increased the quality of shredded eggs produced by KWT Pitik Jaya and increased productivity by up to 450%. Keywords: spinner machine, egg shredded, multi function, productivity