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Journal : Journal of Industrial and Engineering System

ANALISIS PENGENDALIAN KUALITAS PADA PROSES PRODUKSI CRANKSHAFT DENGAN MENGGUNAKAN METODE DMAIC DI PT XYZ Danielson Adisyah; Widyantoro, Murwan
Journal of Industrial and Engineering System Vol. 1 No. 2 (2020): Desember 2020
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v1i2.348

Abstract

XYZ merupakan perusahaan dalam bidang industry machining and engineering. Spesialisasi PT. XYZ adalah dalam manufacturing press parts, dies, jigs, machinery and construction. salah satu produknya yaitu Crank shaft. terdapat sejumlah jenis defect yang melebihi standar toleransi perusahaan. Selama periode Maret hingga Agustus telah ditemukan produk defect sebanyak 1,139 pcs. Six sigma adalah metode yang digunakan untuk pengendalian kualitas, memiliki tujuan untuk menghilangkan cacat produk dan mengurangi biaya. Terdapat lima jenis defect yang ditemukan yakni patah, baret, oversize, longgar, dan aus. Dengan diagram pareto diketahui bahwa ada empat jenis defect crankshaft paling dominan yaitu: baret 29,41%, patah 26.42% aus 16,06%, dan longgar 14,31%. Dengan menggunakan fishbone diagram dapat disimpulkan bahwa faktor utama dari terjadinya defect adalah bagian mata pisau yang digunakan pada mesin tidak sesuai standar, perawatan mesin kurang maksimal, kurangnya ventilasi udara, dan kualitas bahan baku yang rendah
Analisis Safety Performance Index Dengan Pendekatan Behavior-Based Safety Pada Industri Manufaktur Komponen Otomotif Saputra, Yayan; Widyantoro, Murwan; Eko Putra, Fibi; Nika Andini, Putri
Journal of Industrial and Engineering System Vol. 2 No. 1 (2021): Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v2i1.492

Abstract

Occupational health and safety is one of the necessary things in the industrial world. The problems that arose in the industrial era were the need for workers and increased productivity to be able to produce quality products. Health conditions and the availability of employee safety protections can affect work productivity. So that the safety and work safety culture in the workplace can be realized and can increase the safety performance index, an approach is implemented in the form of methods that can be applied to all organizations in the enterprise, one of which is behavior-based safety methods. The analysis of the data obtained shows that the factors that cause work accidents due to behavior are taken from the validity test, namely the factors of perception, communication and environment, because these three factors are very easily ignored by employees and company management. Environmental factors and personal protective equipment have no effect on work accidents as management always provides periodic education to its employees and enforces strict rules on the use of personal protective equipment. The magnitude of the influence of the variables studied in Behavior-Based safety in an effort to improve safe behavior was 79.7% and the remaining 20.3% was influenced by other unexamined items. The value of 79.7% consists of perception, communication and environment.
Analisis Pengendalian Kualitas pada Proses Produksi Crankshaft dengan Menggunakan Metode DMAIC di PT. XYZ Murwan Widyantoro; Danielson Adisyah
Journal of Industrial and Engineering System Vol. 1 No. 2 (2020): Desember 2020
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v1i2.348

Abstract

XYZ merupakan perusahaan dalam bidang industry machining and engineering. Spesialisasi PT. XYZ adalah dalam manufacturing press parts, dies, jigs, machinery and construction. salah satu produknya yaitu Crank shaft. terdapat sejumlah jenis defect yang melebihi standar toleransi perusahaan. Selama periode Maret hingga Agustus telah ditemukan produk defect sebanyak 1,139 pcs. Six sigma adalah metode yang digunakan untuk pengendalian kualitas, memiliki tujuan untuk menghilangkan cacat produk dan mengurangi biaya. Terdapat lima jenis defect yang ditemukan yakni patah, baret, oversize, longgar, dan aus. Dengan diagram pareto diketahui bahwa ada empat jenis defect crankshaft paling dominan yaitu: baret 29,41%, patah 26.42% aus 16,06%, dan longgar 14,31%. Dengan menggunakan fishbone diagram dapat disimpulkan bahwa faktor utama dari terjadinya defect adalah bagian mata pisau yang digunakan pada mesin tidak sesuai standar, perawatan mesin kurang maksimal, kurangnya ventilasi udara, dan kualitas bahan baku yang rendah
Analisis Safety Performance Index Dengan Pendekatan Behavior-Based Safety Pada Industri Manufaktur Komponen Otomotif Yayan Saputra; Murwan Widyantoro; Fibi Eko Putra; Putri Nika Andini
Journal of Industrial and Engineering System Vol. 2 No. 1 (2021): Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v2i1.492

Abstract

Occupational health and safety is one of the necessary things in the industrial world. The problems that arose in the industrial era were the need for workers and increased productivity to be able to produce quality products. Health conditions and the availability of employee safety protections can affect work productivity. So that the safety and work safety culture in the workplace can be realized and can increase the safety performance index, an approach is implemented in the form of methods that can be applied to all organizations in the enterprise, one of which is behavior-based safety methods. The analysis of the data obtained shows that the factors that cause work accidents due to behavior are taken from the validity test, namely the factors of perception, communication and environment, because these three factors are very easily ignored by employees and company management. Environmental factors and personal protective equipment have no effect on work accidents as management always provides periodic education to its employees and enforces strict rules on the use of personal protective equipment. The magnitude of the influence of the variables studied in Behavior-Based safety in an effort to improve safe behavior was 79.7% and the remaining 20.3% was influenced by other unexamined items. The value of 79.7% consists of perception, communication and environment.
Perbaikan Kualitas Collapsible Tube Printing Dengan Metode Failure Mode And Effetc Analysis Agus Eko Prayitno; Murwan Widyantoro; Yayan Saputra
Journal of Industrial and Engineering System Vol. 2 No. 2 (2021): Desember 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The companies always try to meet customer demands, so they must be able to provide good quality products. Quality control is always carried out by manufacturing companies in order to achieve zero defect. Collapsible tube is one type of product that is produced by the alumunium tube packaging manufactured PT XYZ. The purpose of this research is to find out what factors are causing the reject, especially in printing machines using the Failure Mode and Effect Analysis (FMEA). The problem that becomes the focus for improvement is reject colors outside the standard. Where the reject is the highest in the collapsible tube production process during November 2019. This research is concerned with identifying and preventing as many failure modes as possible as well as finding the source and root causes of quality problems. Based on the results of production data during November 2019 the percentage of rejects reached 7,6%, while the Quality Control Department set a tolerance limit of 5%. So if seen from this percentage there is a difference of 2,6% which must be studied more deeply so that the percentage of rejects falls from the previous number.
Analisis Safety Performance Index dengan Pendekatan Behavior-Based Safety pada Industri Manufaktur Komponen Otomotif Yayan Saputra; Murwan Widyantoro; Fibi Eko Putra; Putri Nika Andini
Journal of Industrial and Engineering System Vol. 2 No. 1 (2021): Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Occupational health and safety is one of the necessary things in the industrial world. Health conditions and the availability of employee safety protections can affect work productivity. safety culture in the workplace can be realized and can increase the safety performance index, an approach was implemented form of methods that can be applied to all organizations, one of which is behavior-based safety methods. The analysis of data obtained shows the factors cause work accidents due to behavior are taken from the validity of perception, communication and environment because these three factors are very easily ignored by employees and company management. Environmental factors and personal protective equipment have no effect on work accidents as always provides periodic education to its employees and enforces strict rules on the use of personal protective equipment. The magnitude of the influence of the variables studied in Behavior-Based safety in an effort to improve safe condition was 79.7% and the remaining 20.3% was influenced by other unexamined items. The value of 79.7% consists of perception, communication and environment.