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Journal : International Journal of Industrial Research and Applied Engineering

Operator Idle Time Rectification as the Solution to Cycle Time Reduction in Oxygen Sensor Production Melvin Harsono; Joni Welman Simatupang
International Journal of Industrial Research and Applied Engineering Vol 3, No 1 (2018)
Publisher : Institute of Research and Community Outreach - Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (334.822 KB) | DOI: 10.9744/jirae.3.1.14-18

Abstract

In factory works, there are systems that need to be followed in order to create a well-ordered process such that Just In Time (JIT) production can be reached. The lean manufacturing principle is one of the solutions for sustainable factory system. Within the lean manufacturing system, there are many tools that can be applied for sustainability and improvement. In this paper, Kaizen, the Japanese business philosophy as one of the lean manufacturing principle tools, is applied to give an improvement in reducing production cost. It is done by continuous observation, note, and analysis of time consumption required by the production line. A new Kaizen analysis from a new point of view is applied by comparing the impact of adding operator to the production line to the Over Time (OT) cost and renewing part of the machine-tool mapping for faster Takt Time (TT). Kaizen activity was successfully analyzed. It shows that the production Cycle Time (CT) can be deducted by 0.5 seconds which will reduce the production revenue cost by 10.8%.
Co-Authors Abdul Aziz Prihandoko Abdul Wahid Adamzah Suyuti Bakar Aditya Rachmat Saputro AGUS RIYANTO Aida Mahdalena Lubis Ali Rospawan Ali Rospawan Ali Rospawan Ali Rospawan Amar Ma’aruf Gusnadi Amiliansyah, Husna Andri Setia Prabowo Antonius Suhartomo Asep Mamat Rahmat Solihat Aulia Rahman Azis Wibowo Azis Wibowo Baihaqi, Muhammad Yeza Bambang Dewandaru BAYU PRASETYO Bintang Ramadhan Prasetya Bonifasius Raditya Cakranegara, Pandu Adi Carolus Kaswandi Clementine Mavridis Cutifa Safitri David Tyler Dodi Garinto Enndi Chiu Evi Rismauli Fadhillah Afira Faisal Samsuri FAISAL SAMSURI FAISAL SAMSURI FAISAL SAMSURI Faisal Syamsuri Fajar Choirul Anam FAJAR CHOIRUL ANAM Fajar Heru Santoso Fauzi Hadinegara Fernando Fernando Filson Maratur Sidjabat Galih Suryo Gumilang Harki Apri Yanto Harun Maya Baheli Hendra Jaya Tarigan Husna Amiliansyah Ibadurahman Hanif Indra Sucipta Indra Sucipta Intan Agnita Rizki Irwan Purnama Irwan Purnama Joana Victorine Harryanto Johan Krisnanto Runtuk Juno Fariko Kaburuan, Emil Robert Kristi Mahardi Kristiantho Sulistiohadi Kuncoro Kuncoro Kuncoro Kuncoro Ludfi Ahmad Prastyo Lydia Anggraini MAROJAHAN TAMPUBOLON Melvin Harsono Michael Yosua Mochammad Aziz Muhammad Ekka Januar Akbar Muhammad Ikhsan Muhammad Rayhan Syahida Ramadhan Ningrum Suryaningsih NURUL AMANDHA ADISTIA Nurul Amandha Adistia Pukhrambam, Puspa Devi Puspa Devi Pukhrambam R. Hilary A Yoga R. Hilary Yoga Ardanta Rafael Ryan Putra Rafi Amartya Santosa Resmana Lim Ria Bramasto Ria Bramasto Ridha Muhlita Putra Rijal Hakiki Rizky Aditya Nurdiansyah Rizky Ariyan Qurais Shihab Rizky Aryan Qurais Shihab Saifullana, Saifullana SASFITRA DECKY AFRISTANTO Sasfitra Decky Afristanto Sealtial Mau Sielvya Rahma Maulida Siti Hamidah Sri Anwar Ikhwanuddin Theodora Valerie Tole Sutikno Vincent Vincent Vincent Vincent Vincent Vincent, Vincent Wilbert Wijaya Yogi Saputra Yosua Marcellino Yosua Siringoringo Yosua Siringoringo Zahrotul Zanah Zano Junior