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Journal of Mechanical Engineering Science and Technology
Published by Universitas Negeri Malang
ISSN : 25800817     EISSN : 25802402     DOI : 10.17977
Core Subject : Science, Engineering,
Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering
Journal of Mechanical Engineering Science and Technology (JMEST) is a peer reviewed, open access journal that publishes original research articles and review articles in all areas of Mechanical Engineering and Basic Sciences
Arjuna Subject : Teknik (semua kategori) - Teknik Mesin
Articles 96 Documents
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New Design of Aluminum 6061 Welding Joining Using Friction Stir Welding Method Widia Setiawan; Nugroho Santoso; Surojo Surojo
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 2 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i22020p135

Abstract

Parallel, lap, corner, and T joints are commonly used in fusion welding and solid welding. Other joints made are lap and butt joint. This study aims to evaluate a new design of fitting model single U and double U for friction stirr welding of Aluminum. Aluminum sheet 6061with a thickness of 10 mm, will be cut to a length of 150 mm and a width of 100 mm, then a locking groove will be made with an inner size of 5 mm and a length of 150 mm The flow is used to be paired in the FSW process. This experiment results show the high tensile strength that occurs in the double joint u, is 13.4 kN while the average is 12 kN. Single connection experiment u the highest tensile strength is 12.89 kN, while the average value is 10.37 kN. The hardness is higher in double u joints compared to single u joints.
Performance Enhancement of Shell and Tube Heat Exchanger on Parallel Flow with Single Segmental Baffle Avita Ayu Permanasari; Poppy Puspitasari; Sukarni Sukarni; Retno Wulandari
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 1 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i12020p043

Abstract

The shell and tube heat exchanger was a tool to exchange the heat energy between fluids with different temperatures that occurred through direct or indirect contact. The energy exchange in fluids could be occurred with the same phase (liquid to liquid or gas to gas) or two fluids with different phase. To date, the process of heat transfer in the industrial field was crucial in machine work. Therefore, there were studies directed to optimize and develop the function and thermal performance of a heat exchanger by adding Baffles to the side of the shell. Vortex flow that occurs with the addition of baffles will make the area of fluid contact in the shell with the tube wall larger, so the heat transfer between the two fluids will increase. This study aimed to obtain the efficiency of the heat exchanger and its effectiveness when put on parallel flow. The heat exchanger had the dimensions of 54.6 x 10-3 m in outer diameter and 22.4 x 10-3 m in inner diameter with a tube thickness of 3 mm. The variations on water flow from both fluids were 0.5, 1, 1.5, 2 l/min for hot water and 1, 2, 3, 4 l/min for cold water to obtain the effectiveness of heat exchanger on parallel flow. This research heated the hot fluid in electric heating and used water as the cold fluid. The results showed that heat exchanger with single segmental baffle was more efficient in reducing heat in hot water than heat exchanger without bafe. The flow of fluid affected the average temperature difference; the higher the flow of fluid created a more significant temperature difference. The use of single segmental baffle affected the average temperature difference that was higher than without the baffle. The use of single segmental baffle also influenced the heat transfer greater than without baffle because of the longer distance travelled by the fluid on single segmental baffle with the same flow. Thus, the heat transfer process that occurred was more significant by using a single segmental baffle.
The Effect of Thickness and Type of Material on the Sheared Edge Characteristics of Keychain Cranioplasty Plate Blanking Product Using Eccentric Press Machine Didin Zakariya Lubis; Lea Rachmat Indrasepta; Redyarsa Dharma Bintara; Rizky Ramadhan; Agung Budi Darmawan
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 5, No 1 (2021)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v5i12021p029

Abstract

Keychain cranioplasty plate product has the potential to be produced using the blanking process because it is faster, low-cost, and requires low-energy consumption compared to other mechanical operations. This research aimed to find the effect of material thickness and type on the sheared edge characteristics of keychain cranioplasty plate using the blanking process to meet the international health standard. Experimental research conducted using an eccentric press machine with 40 tons capacity. This research’s test material parameters of titanium (Ti-6AL-4V) and stainless steel (SS-316L) were the 0.5 mm, 0.6 mm, and 0.8 mm thickness with a maximum blanking velocity of 3000 mm/min and 2.5% punch-die clearance. Then, the blanking products were observed using a digital microscope. The results showed that the optimum blanking product quality was found in the titanium (Ti-6AL-4V) and stainless steel (SS-316L) materials with 0.6 mm thickness because it had stable sheared edge characteristics in each zone compared to other variations.
Characteristics Biolubricant Enriched with Nanoparticle Additives: a Review Zhahra Hanif Sholiha; Gaguk Jatisukamto
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 2 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i22020p091

Abstract

The engine movement mechanism is a system composed of machine elements that contact or rub against each other between these surfaces. Surfaces that rub against each other will cause a friction force that causes wear on the surface, so it requires energy to fight the friction force. Lubricants are needed to reduce friction and reduce wear rates, where lubricants are generally made of mineral materials. Lubricants made from synthetic materials are non-renewable and cause environmental problems. The development of biolubricants as lubricating materials based on animal fats or vegetable oils is continuously being carried out. This study aims to observe the potential of biolubricants based on reviews from various previous research journals. The use of additives in biolubricants is also studied whether the addition of these additives can improve the characteristics of biolubricants. This study shows that the addition of certain additives to biolubricants can improve the characteristics of biolubricants.
Physical Behaviour of Thermally Affected Bronze and Brass Samiul Kaiser; Mohammad Salim Kaiser
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 1 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i12020p001

Abstract

The physical behavior of thermally affected cast copper, aluminium bronze and brass has been studied by subjecting to heating isochronally for one hour at a range of 600°C. It shows that solid-solution hardening takes place into the Al added bronze and Zn added brass metal. Due to heating Al forms hard and brittle intermetallic of copper aluminites into bronze metal which responses some age hardening effects. The electrical conductivity of the metals increases initially through heat treatment due to stress relieving and finally decreases due to formation of intermetallic precipitates. The color of the heated samples are also studied through tristimulus color ‘L*’, ‘a*’ and ‘b*’ values which were analyzed and evaluated in MATLAB software. It is found that incorporation of Al and Zn affects the colour of cast Cu. The overall change of color occurs with increasing heating temperature due to chemical changes like oxidization, intermetallic formation, dissolution of phases, precipitation coarsening and recrsystallization. Due to change of hardness and microstructural properties of the experimental metals the sound intensity level also decreases at high heating temperature. A microstructural study confirms that the cast alloys contents the different phases of grains and bring about re-crystallized state after heating at 500°C for one hour.
Tool Life Prediction of Ti [C,N] Mixed Alumina Ceramic Cutting Tool Using Gradient Descent Algorithm on Machining Martensitic Stainless Steel Senthil Kumar A; Joseph Daniel S
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 2 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i22020p144

Abstract

In automated manufacturing systems, most of the manufacturing processes, including machining, are automated. Automatic tool change is one of the important parameters for reducing manufacturing lead time. Machining studies on Martensitic Stainless Steel was conducted using Ti[C,N] mixed alumina ceramic cutting tool. Tool life was evaluated using flank wear criterion. The tool life obtained from experimental machining process was taken as training dataset and test dataset for machine learning. Tool life model was developed using Gradient Descent Algorithm. The accuracy of the machine learning model was tested using the test data, and 99.83% accuracy was obtained.
Hardness Evaluation on SS 316L Joined with Gas Tungsten Arc Welding Under Constant Heat Treatment Duwi Leksono Edy; Imam Sujono
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 1 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i12020p054

Abstract

The purpose of this study is to show the hardness of the GTAW welding results on SS 316L metal with surface heating during the welding process. Observations in this study used SS 316L material with heat temperature regulation on the metal surface of the welding process using heating variations of 100 ℃, 120 ℃ and 140 ℃. The welding process of SS 316L material used a welding joint model uses single V-type welding joint with an angle of 60°, a spacing of 2 mm, a root surface of 1 mm and a thickness of 5 mm. Vickers hardness test was conducted to evaluate the hardness of samples. The results indicate that all specimens show a difference in the level of violence comparing with the values of the average level of hardness in each weld specimen. Specimens with the welding process heating temperature 100 ℃ have an average hardness value of 115.6 HVN. In contrast, samples with heating 120 ℃ have increased by having an average hardness value of 131.0 HVN. In comparison, heating specimens with heating surfaces of welding 140 ℃ have an increase in hardness values with an average of 171.5 HVN.
Effect of DCRP and DCSP Polarity on SMAW Welding on the Depth of Penetration with E7018 Electrodes using Low Carbon Steel ASTM A36 Ma'mun Hidayat; Helleni Febnesia; Sulaeman Deni Ramdani
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 5, No 1 (2021)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v5i12021p037

Abstract

The study aims to determine the level of penetration depth using SMAW (Shielded Metal Arc Welding) Process based on the polarity type of DCRP (Direct Current Reverse Polarity) and DCSP (Direct Current Straight Polarity). This research used ASTM A36 low carbon steel plate with thickness of 6 mm and length of 200 mm, Electrode E7018 LB-52-18 ∅ 3.2 mm, and with current parameters of 90 A, 100 A, 110 A, 120 A and 130 A and 70° welding arc angle. The method used the experimental research. Data collection techniques applied direct observation techniques and descriptive statistical data analysis techniques. Testing the penetration depth of the welds with a macrographic test was conducted by an optical microscope. The test results show that DCRP has more depth than DCSP when the current is 90 A with a difference of 0.38 mm. When the current is 100 A, DCRP is deeper with a difference of 0.312 mm compared to DCSP. The third experiment, with a current of 110 A DCRP, was deeper with a difference of 0.05 mm compared to DCSP. During the fourth and fifth experiments, DCRP was deeper with a difference of 0.21 mm compared to DCSP at 120 A and DCRP was 0.324 mm deeper than DCSP at 130 A. It can be concluded that the effect of DCRP and DCSP polarity on the depth of penetration using E7018 electrodes and ASTM low carbon steel A36, DCRP polarity has a deeper penetration depth compared to DCSP.
Optimization of Stir Casting of Aluminum Matrix Composites (AMCs) with Filler of Recycled Glass Powder (RGP) for The Mechanical Properties Yusup Hendronursito; Tumpal Ojahan Rajagukguk; Anang Anshori; Asep Yunanto
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 2 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i22020p101

Abstract

A study of making Aluminum Matrix Composites (AMCs) uses recycled glass powder (RGP) as a filler has been carried out through the stir casting process. The experimental design uses the Taguchi method of 3^3 orthogonal array L9 with the parameters of powder size (20>x> 80, 80>y> 200, 200>z> 325), percentage of filler vs matrix (2%, 7%, 12%), and stirring time (30 Seconds, 3 Minutes, 12 Minutes). The optimum conditions for the hardness of Al-GRp composites were obtained from specimens with Mesh powder size parameters 200> z> 325, the percentage of glass vs aluminum powder was 12% wt, stirring time was 12 minutes. The experimental factor that has the greatest contribution to the hardness value of Al-GRP composites is the size of glass powder of 73.77%, followed by the percentage of glass powder to aluminum by 19.98%, and the stirring time of 1.21%. The optimum experimental parameters for tensile strength can be obtained from specimens with particle size parameters of 20> x> 80, the percentage of glass powder to the weight of aluminum 12%, and the stirring time of 30 seconds. The biggest contribution to the tensile strength value of the Al-GRP composite was the stirring time of 72.71%, followed by the percentage of glass powder to aluminum by 13.67%, and the size of the powder was 9.97%.
Thermal Design Optimization of Shell-and-Tube Heat Exchanger Liquid to Liquid to Minimize Cost using Combination Bell-Delaware Method and Genetic Algorithm Reza Setiawan; František Hrdlička; Prihadi Setyo Darmanto; Vera Pangni Fahriani; Suciani Rahma Pertiwi
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 4, No 1 (2020)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v4i12020p014

Abstract

Shell-and-tube heat exchanger is designed to satisfy certain requirements such as heat transfer capability, allowable pressure drop and limitation of size. Beside such requirements, it is important to consider  economical point of view to get the lowest total cost. In this study, computational program and optimization for thermal design shell-and-tube heat exchanger were built for liquid to liquid with no phase change process in four variables design parameters using Bell-Delaware method. The design variables were tube size, tube length, baffle cut to shell inside diameter ratio and central baffle spacing to shell inside diameter ratio. The genetic algorithm was used as optimization method to get lower solution for economical point of view. The results from two study cases show that the genetic algorithm got lower total cost from the original design. The total cost decreased 28.83% in first study case and 52.56% in second study case from the original design.

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