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Journal : International Journal of Mechanical Engineering Technologies and Applications (MECHTA)

Effect of Firing Temperature on Density, Porosity, Impact Strength, and Macro Structure of Crucible Materials Made from Graphite, Kaolin, and Castable Cement Abdul Latif; Rusiyanto Rusiyanto; Sunyoto Sunyoto; Kriswanto Kriswanto; Deni Fajar Fitriyana
International Journal of Mechanical Engineering Technologies and Applications Vol 3, No 2 (2022)
Publisher : Mechanical Engineering Department, Engineering Faculty, Brawijaya University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/MECHTA.2022.003.02.3

Abstract

Along with the advancement of modern times and technology, the metal sector plays a critical role in sustaining present growth. The industry's increased competitiveness has hampered the development of numerous small-scale metal casting industries. A crucible made of local graphite can only be used not more than ten melting cycles. This research aims to examine the influence of firing temperature on the density, porosity, impact strength, and macrostructure of graphite, kaolin and castable cement crucible materials. This research applies experiment method at various firing temperature, i.e. 850 °C, 900 °C, 950 °C, 1000 °C and 1050 °C. The crucible materials are made of graphite, kaolin, and castable cement. The firing process employs a heating rate of 5 °C/min and a holding time 2 hours. The results show that firing temperature influences the density, porosity, impact strength and macrostructure of crucible. The highest density at 1.86 grams/cm3 was obtained at the firing temperature of 1050 °C. The lowest porosity value of 41% was attained at firing temperature of 1050 °C. However, this value was still below the crucible index criterion. The highest impact strength of 0.003249 Joule/mm2 occurred for firing temperature of 1050 °C.
Effect of Firing Holding Time on Density, Porosity, and Hardness, Crucible Materials Based on Evaporation Boats Wakhid Muhlisin Hidayat; Rusiyanto Rusiyanto; Rahmat Doni Widodo; Wirawan Sumbodo; Deni Fajar Fitriyana
International Journal of Mechanical Engineering Technologies and Applications Vol 3, No 2 (2022)
Publisher : Mechanical Engineering Department, Engineering Faculty, Brawijaya University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/MECHTA.2022.003.02.1

Abstract

Evaporation boats are conductive advanced ceramic composites with the best thermal evaporation source for metalizing applications. The short life time of the evaporation boats causes the metalizing industry to produce large amounts of evaporation boats waste. However, studies on the utilization of evaporation boat waste are still limited. Therefore, this study aims to determine the effect of firing holding time on the density, porosity, and hardness of crucible materials made from evaporation boats waste. The material used in this research is a mixture of evaporation boats waste powder, kaolin, and graphite, with a composition of 50%, 25% and 25%, respectively. During the mixing process, 15% of the water is added. The compacting process carried out with a compaction pressure of 25 MPa. The firing process is carried out at a temperature of 1000oC with holding times of 60, 90, 120, 150, and 180 minutes. The test results show that the holding time of firing has an effect on density, porosity, and hardness. The highest density value was 1,91 g/cm3 at a holding time of 180 minutes, and the lowest was 1,77 g/cm3 at a holding time of 60 minutes. The highest porosity value is 4,10% at a holding time of 60 minutes, and the lowest is 2,16% at a holding time of 180 minutes. The highest hardness value was 12,84 HV at a holding time of 180 minutes, and the lowest was 8,3 HV at a holding time of 60 minutes. The longer holding time in the firing process results in a decrease in the porosity content. The decrease in the porosity content results in an increase in density and hardness of the cruicible specimens.
Co-Authors Abdul Haris Abdul Latif Abdurrahman Abdurrahman Agustinus Purna Irawan Agustinus Purna Irawan Ahmad Athoillah Akmal Putra Fardinansyah Aldias Bahatmaka Alfiana Fitri Istiqomah Amrizal, Abdi Gilang Andi Abdullah Ghyferi Andri Setiyawan Ares Yudi Prasetyo Athanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Ayub Budhi Anggoro, Ayub Budhi Baharudin Priwintoko Bawono, Ayus Dios Elisya Rohana Fajri, Novila Rojabni Finny Pratama Putera Fiqri Fadillah Fahmi Fuad Arief Raharjo Galih Taqwatomo Gunawan Dwi Haryadi Hanif Hidayat I Nyoman Jujur Imanu Danar Herunandi Iskandar Norman Iskandar, Ranu Iwan Setyadi Januar Parlaungan Siregar Januar Parlaungan Siregar Januar Parlaungan Siregar Januar Parlaungan Siregar Janviter Manalu Jurdan Fulandy Siswoyo Karomi, Dimas Adib Kharisma Rizki Septareza Kriswanto Kriswanto Kriswanto Kriswanto M. Dzulfikar M. Dzulfikar Mochamad Dzaki Alrasyid Mubarok, D.I. Muhammad Dzulfikar Muhammad Fahrizal Almeir Muhammad Khafidh Muhammad Rezha Assalam Muhammad Yusuf Wibowo Muhammad Zulfikar Murti Ayu Nur Safitri Norman Iskandar Norman Iskandar Norman Iskandar Nur Hidayah Ismail Pratama Eka P. S Putri Agustin Priyani Rafif Dimas Pratama Rahmadi Yotenka Rahmat Doni Widodo Rifky Ismail Rifky Ismail Rizal Maulana Rizki Setiadi Rizqi Fitri Naryanto Romualdus Satrio Senoaji Rusiyanto Rusiyanto, Rusiyanto Samsudin Anis sri Nugroho Sri Nugroho Sulardjaka Sulardjaka Sulardjaka Sulardjaka Sulistyo Sulistyo Sunyoto Sunyoto Suwahyo - Tezara Cionita Tezara Cionita Thesar Aditya Nurcholis Triyanto, Sandy Wakhid Muhlisin Hidayat Windy Desti Puspitasari Wirawan Sumbodo Yusuf Subagyo